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Omron SYSDRIVE MX2 SERIES User Manual

Omron SYSDRIVE MX2 SERIES
446 pages
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Cat. No. I570-E1-01
USER’S MANUAL
SYSDRIVE MX2
SERIES
Multi-function Compact Inverter

Table of Contents

Questions and Answers:

Omron SYSDRIVE MX2 SERIES Specifications

General IconGeneral
BrandOmron
ModelSYSDRIVE MX2 SERIES
CategoryInverter
LanguageEnglish

Summary

Introduction

Intended Readers

Manual for qualified electrical engineers for control equipment design, installation, and field management.

Read and Understand this Manual

Warranty and Limitations of Liability

OMRON's warranty terms and liability limitations for product defects and usage.

Application Considerations

Guidelines on product suitability for specific applications, including prohibitions and risks.

Disclaimers

Notes on product specifications, dimensions, performance data, errors, and omissions.

Safety Precautions

Safety Information Indications and Meanings

Explanation of signal words (WARNING, CAUTION) and alert symbols used in the document.

Precautions for Safe Use

Installation and Storage Precautions

Guidelines for product installation and storage locations, avoiding sunlight, extreme temperatures, humidity, and corrosive environments.

Transporting, Installation, and Wiring Precautions

Precautions for handling, wiring, and connecting the product to avoid damage and ensure proper operation.

Main Circuit Power Supply Check

Confirming the rated input voltage matches the AC power supply voltage for safe operation.

Operation and Adjustment Precautions

Confirming motor and machine specifications before operation and providing a separate holding brake if necessary.

Maintenance and Inspection Precautions

Ensuring safety before maintenance and noting capacitor life depends on ambient temperature.

Precautions for Correct Use

Installation Precautions

Instructions for vertical mounting on a nonflammable wall surface and ensuring proper ventilation.

Restart After Trip Precautions

Precautions regarding abrupt machine starts when using the restart function and confirming RUN signal status.

Operation Stop Command Precautions

Importance of a separate emergency stop switch and confirming safety before checking signals to prevent unexpected motor starts.

Maintenance and Parts Replacement Precautions

Need for periodic inspections and parts replacement based on usage conditions to ensure long-term inverter operation.

Product Disposal Precautions

Compliance with local ordinances and regulations for product disposal.

Revision History

About This Manual

Chapter 1: Overview

1-1 Functions

Describes inverter models, international standards, and features of the high-performance, multi-function compact inverter.

1-2 Appearance and Names of Parts

Illustrates and identifies the external components of the inverter for different models.

Chapter 2: Design

2-1 Installation Guide

Covers safe installation practices, environment, backing plates, terminal block cover removal, and main circuit power supply.

2-2 Wiring Instructions

Provides connection diagrams, terminal details, and wiring methods for main and control circuits.

Chapter 3: Operation

Digital Operator Parts Overview

Details the components of the digital operator, LEDs, display, and keys for inverter control.

Operation Methods

Explains how to issue RUN commands and frequency references using the digital operator or control circuit terminals.

Test Run Procedure

Provides procedures for testing inverter operation with both digital operator and control circuit terminal inputs.

Tripping and Error Handling

Explains inverter tripping scenarios, error codes, and methods for resetting errors.

Chapter 4: Parameter List

Monitor Mode Parameters

Lists and describes various monitor parameters for checking inverter status, including frequency, current, and voltage.

Function Mode Parameters

Details parameters related to inverter functions such as acceleration, deceleration, control methods, and communication settings.

Chapter 5: Functions

Monitor Mode Functions

Explains inverter display functions like output frequency, current, and fault monitors.

Basic Functions

Covers essential operational parameters like RUN command selection, acceleration/deceleration times, and base frequency.

Input/Output Terminals

Details the allocation and operation of multi-function input and output terminals for various control signals.

Analog Signal Functions

Explains analog input and output signals, including voltage/current inputs and adjustment parameters.

Control Method Settings

Covers control methods like V/f characteristics and torque boost, and carrier frequency settings.

Operation Functions

Explains functions like 3-wire input, multi-step speed operation, and PID control.

Digital Operator and Operation Functions

Details functions related to the digital operator, including stop key selection, soft lock, and password protection.

Restart Functions

Explains restart methods after power interruptions, overloads, or trips, including frequency matching and pull-in restarts.

Protections, Warnings, and Output Signals

Details protective functions like electronic thermal, overload limits, overcurrent suppression, and output signals.

Brake Settings

Covers DC injection braking and regenerative braking functions for motor control.

Sensorless Vector Control

Explains sensorless vector control and motor parameter selection for optimal performance.

Simple Position Control Function

Details encoder connections, simple position control modes, and multi-step position switching functions.

Safety Function

Explains the safety function, including wiring, inspection, and compliance with safety standards.

Other Functions

Covers initialization settings, user parameter management, and inverter mode selection.

Chapter 6: Communication Function

Communication Specifications

Lists the communication specifications for Modbus (RTU) and RS-485 ports.

RS-485 Port Specifications and Connection

Details the RS-485 port pin assignments and connection diagrams for communication.

Modbus Communication Parameters

Provides a list of parameters for Modbus communication setup, including speed, parity, and station number.

Modbus Communication Protocol

Explains the Modbus communication protocol, message structure, and error handling.

Parameter Explanations

Details the function and data format for Modbus parameters like coil status and holding registers.

Saving Changes to Holding Register

Explains how to save parameter changes to EEPROM using the Enter command and EEPROM write mode.

Co-Inverter Communication

Describes the Co-inverter communication function for connecting multiple inverters and their settings.

Modbus Communication Data List

Provides comprehensive lists of Modbus coils and holding registers with their parameters and data resolutions.

Chapter 7: Maintenance Operations

Error Display and Remedial Actions

Explains how to interpret error codes, check points, and take remedial actions for inverter faults.

Troubleshooting Guide

Provides solutions for common problems and malfunctions not related to error displays.

Chapter 8: Inspection and Maintenance

Inspection and Maintenance Procedures

Details daily and periodic inspection procedures, cleaning, and product disposal guidelines.

Chapter 9: Specifications

Standard Specification List

Lists standard specifications including applicable motor capacity, voltage, current, and dimensions for various models.

External Dimensions

Provides dimensional drawings and specifications for different inverter models.

Optional Accessories

Details specifications for optional accessories like regenerative braking units, resistors, filters, and reactors.

Appendix

Appendix 1: Derating Table

Provides derating curves for output current based on carrier frequency, ambient temperature, and installation methods.

Appendix 2: Smoothing Capacitor Life Curve

Illustrates the relationship between ambient temperature and smoothing capacitor life.

Appendix 3: Life Alarm Output

Explains the life alarm output based on self-diagnosis for limited life parts like capacitors and cooling fans.

Appendix 4: Compliance Notes

Provides guidelines for EMC installation and notes on UL/cUL standards for inverter compliance.

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