7.22
FINAL DRIVE
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
10. Inspect the AWD coil located in the outer cover plate
assembly. Refer to “AWD Diagnosis” for detailed
inspection process. Replace the cover plate seal and
O-ring.
11. Remove the roll cage assembly and rollers from the
clutch h
ousing. Use a shop towel to cover the housing
in order to retain all the rollers.
NOTE: Rollers are s pring l oaded. T ake ca re n ot t o
a
llow them to fall out or lose them upon removal of
the roll cage.
12. Thoroughly clean all parts and inspect the rollers (A)
for nicks
and scratches. The rollers must slide up and
down and in and ou t free ly within the ro ll cage (B)
sliding surfaces and H-springs.
IMPORTANT: Refer to the “Electronic Parts Catalog”
f
or individu al part av ailability. Mos t p arts a re t o be
replaced as an assembly or as a complete kit.
13. Inspect clutch housing rin
g gear (C) for a consistent
wear pattern. Ins pect th e r ing ge ar fo r ch ipped,
broken, or missing teeth.
14. Inspect the ro ll ca ge a ssembly (B) slid ing surfaces
and
H-springs. Th e slid ing sur faces must be clea n
and fre e of n icks, bu rrs or scra tches. If damaged,
replace the roll cage assembly.
15. Inspect b oth output hub a ssemblies. Inspect the
bea
rings and replace if needed.
16. Clean and insp ect all r emaining fro nt ge arcase
c
omponents. Check eac h f or ex cessive wear or
damage.
Replace
O-Ring & Seal
Inspect
Coil
Bearing
Spacer
Roller
Thrust
Bearing
Surface