7.33
FINAL DRIVE
7
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
8. Visually inspect the joint by tilting the inner race to one
side to expose each ball. Severe pitting, galling, play
between the ball and its cage window, any cracking
or damage to the cag e, pitting or galling or chips in
raceways call for joint replacement.
NOTE: Shiny areas in ball tracks and on t he c age
s
pheres a re nor mal. Do not rep lace CV jo ints
because parts ha ve polished s urfaces. Rep lace CV
joint on ly if components are cr acked, brok en, worn
or otherwise unserviceable.
9. Clean the splines on the end of the shaft and apply a
lig
ht coat of grease prior to reassembly.
10. Slide the small boot clamp and boot (small end first)
o
nto the drive shaft and position the boot in it’s groove
machined in the shaft.
11. Install a NEW circlip on the end of the shaft.
12. Grease th e jo int with the special CV joint grease
provided in the
boot replac ement kit. Fill the cavity
behind the balls and the splined hole in the joint’s inner
race. Pack the ball tracks an d outer face flush with
grease. Place any remaining grease into the boot.
NOTE: The amount of grease that’s provided is pre-
mea
sured, so use all the grease.
13. Slide the joint onto the drive shaft splines and align the
cir
clip with the lead-in chamfer on the inner race of the
joint.
14. Use a soft-faced hammer to tap the joint onto the drive
shaft unti
l it locks into place.
15. Pull on the joint to make sure
it is securely locked in
place.
16. Remove excess grease from the CV join t's external
su
rfaces and place the excess grease in the boot.
17. Pull the boot over the joint and position the boot lips
i
nto the grooves on the joint housing and shaft. Make
sure the boot is not dimpled or collapsed.
The grease provided in the replacement kit is
specially formulated for wear resistance and
durability. DO NOT use substitutes
or mix with other lubricants.
Boot Replacement Grease Requirement:
Grease Only Service Kits
1350047 (50g)
Outer CV Joint Capacity:
RZR - 80g
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