8.22
TRANSMISSION
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
3. Install the id ler ge ar shaf t a ssembly ( A) a nd ge ar
cluster assembly (B) into the transmission housing, all
at the same time.
4. Install the rear output shaft assembly (C).
5. Assemble th e sh ift sh aft rail if pr eviously
d
isassembled.
NOTE: Both sh ift forks n eed to be orientated t he
s
ame way, so that the shift fork pins are both offset
to the same side of the rail.
6. Install the shift shaft ra il (D) and shift fo rks into the
tr
ansmission housing as a n a ssembly. Be sur e the
shift forks are engaged into the engagement dogs.
NOTE: Shift fork p ins s hould b e o ffset towards the
inp
ut shaft as shown above.
7. Inspect the shift drum for any damage or wear. Inspect
th
e splines of the shift drum.
8. Install the shift drum (E) into the transmission housing.
Lif
t up o n th e shif t sh aft ra il (D) a nd mo ve th e r ail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum (E).
Pins should offset to the same side
D
Pins should be offset to this side