8.28
TRANSMISSION
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
13. Lift up on the shif t sh aft rail ( Q) and mo ve th e ra il
assembly rearward to allow the shift fork pins t o be
removed from the shif t d rum ( R). Remo ve the shift
drum (R) from the transmission housing.
14. Remove the shift shaft rail (Q
) and shift forks from the
transmission housing as an assembly.
15. Remove the rear output shaft
assembly (S) by lifting
underneath the gear or by tapping the shaft from the
opposite side. If use of a pr y bar is necessary, take
care not to pry on sealing surfaces of case.
16. Remove the idler gear shaft assembly (T) and gear
clu
ster assembly (U) from the transmission housing
by pulling both assemblies straight up.
17. Place the id ler gear shaft a ssembly ( T) and g ear
clu
ster assembly (U) on a clean surface for inspection.
If d isassembly is r equired, refer to “Gea r Cluster
Disassembly”.
18. Slide engagement dog (X) off of shift fork guides.
19. Remove (2) screws and retaining plates, then lift shift
fo
rk (Y) an d torsio n spr ing o ut of tran smission
housing.
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