8.40
TRANSMISSION
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
9. Install the shift shaft rail (D) and s hift forks into the
transmission housing as an assembly . Be sure the
shift forks are engaged into the engagement dogs.
NOTE: Shift fork pins should be offset to wards t he
inpu
t shaft as shown above.
10. Inspect the shift drum for any damage or wear. Inspect
the
splines of the shift drum.
11. Install the shift drum (E) into the transmission housing.
Lif
t up o n the s hift sh aft rail (D ) a nd m ove the r ail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum (E).
12. Apply a contin uous bead of Cra nkcase 3 Bon d
Se
alant (PN 2871557) to the left hand transmission
mating surface.
13. Install the tr ansmission case cove r a nd re taining
bolts. To
rque bolts to specification.
D
Pins should be offset to this side
Transmission Case Bolts:
15-20 ft. lbs. (20-27 Nm)