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Uson Qualitek mR - User Manual

Uson Qualitek mR
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Owners Guide
Document No. 650012 Rev. 11.0

Table of Contents

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Summary

Chapter 1: Safety

1.1 Introduction

Explains warnings and cautions for installation and operation.

1.2 Materials Disposal

Discusses compliance with the WEEE Directive and product labeling.

1.3 English Safety Precautions

Lists safety precautions for operating the Qualitek mR in English.

Chapter 2: Introduction

2.1 Introduction

Overview of the Qualitek mR tester's capabilities and design.

2.2 Available Models

Lists the different models of the Qualitek mR tester.

2.3 Features

Details the standard features of the Qualitek mR tester.

2.4 Specifications

Provides detailed technical specifications for the Qualitek mR tester.

2.5 Applications

Lists typical applications for the Qualitek mR tester in various industries.

Chapter 3: Installation

3.1 Installation Overview

General installation procedures, unpacking, and site selection for the tester.

3.1.3 Power Supply

Details how to connect the power supply to the Qualitek mR tester.

3.1.4 Operating Conditions

Specifies the environmental operating conditions for the Qualitek mR.

3.1.5 Pneumatic Connections

Explains how to make pneumatic connections for the Qualitek mR.

Chapter 4: Quick Start

4.1 Power On

Step-by-step guide to powering on the Qualitek mR tester.

4.2 Front Panel Overview

Overview of the front panel, including touch screen, navigation, and buttons.

4.2.3 Security Key

Explains the function and modes of the security key.

4.2.4 Start and Abort Buttons

Describes the function of the Start and Abort buttons.

4.2.5 Back Panel

Details the components and layout of the Qualitek mR's back panel.

4.2.6 Differential Tester Module

Describes the ports and functions of the differential tester module.

4.2.7 Test Parameters

Explains how to set and use test parameters for the Qualitek mR.

4.3 Fast-Track Setup

Provides a quick setup guide for the Qualitek mR tester.

4.3.2 In Case of Difficulty

Troubleshooting guide for common issues encountered during setup.

Chapter 5: Run Mode

5.1 Home Screen Features

Overview of the home screen and program selection.

5.2 Run Mode Home Screen

Details the components of the Run Mode Home Screen.

5.2.1 Quick Printing

How to print configuration settings from the tester.

5.2.2 Double Diamond and Header Display

Explains the double diamond indicator and header display for test status.

5.2.3 Run Mode Icons

Describes the nine main icons used in the Run Mode display.

5.2.3.1 Calibrate Button Availability

Explains when the Calibrate button is available.

5.2.4 Symbols

Defines common symbols used in the tester interface.

5.2.5 Dashboard

Overview of the Dashboard display for monitoring tests.

5.2.6 Details

Shows detailed progress of test steps and I/O status.

5.2.7 Statistics

Displays accumulated statistics for the current program.

5.2.8 Profile

Shows a plot of test results referenced to Gauge or Differential pressure.

5.2.9 Distribution

Displays a histogram of testing activity and results.

5.2.10 Trend

Shows a trend plot of test results over time.

5.2.11 Calibrate

Instructions for performing leak rate calibration.

5.2.12 Challenge

How to compare a non-leaking part to a calibrated leak master.

5.2.13 Audit Log

Displays a log of all test activity with filtering options.

Chapter 6: Program Mode

6.1 Program Mode Overview

Overview of Program Mode for establishing tester settings and parameters.

6.2 Program Mode Screens

Explains navigation and data box types in Program Mode.

6.2.2 Test Setup Configuration

Configuration options within the Test Setup screen, including various tabs.

6.2.3 Service Options

Access to service functions including data management, license, and diagnostics.

6.2.4 Options Configuration

Configuration settings for results logging, alerts, tester control, and general parameters.

6.2.5 Hardware Setup Configuration

Configure hardware settings for sensors, serial port, network, and display.

6.2.6 Factory Setup Information

View factory configuration details for tester, pneumatics, sensors, regulators, and add-ons.

Chapter 7: Basic Testing

7.1 Basic Testing Procedure

Explains the test cycle, its phases, and results.

Chapter 8: Reference

8.1 Preventive Maintenance and Calibration

Guidelines for regular servicing and calibration of the Qualitek mR.

8.2 Touch Panel Care and Recovery

Instructions for cleaning the touch panel and recovering from lockup issues.

8.3 RS-232 Connection

Details how to connect the Qualitek mR to a PC using an RS-232 serial port.

8.4 Standard Output Timing

Illustrates the timing of standard output signals for various test steps.

8.5 Valve Sequences

Details valve sequences for different test types like pressure decay and rise.

8.6 Standard I;O Operation

Explains how standard Input/Output ports function.

8.7 I;O Port Pinout

Provides pinout details for the Digital I/O 1 DB-25 connector.

8.8 Expanded I;O Port Pinout

Shows pinout configurations for the expanded I/O ports.

8.9 Digital I;O Power Rating

Specifies the power ratings for digital I/O connections.

8.10 Temperature Compensation Setup

Setup and configuration for temperature compensation feature.

8.11 Stallion Force Decay Tester Model

Details specifications for the Stallion Force Decay tester model.

8.12 Bar Code Scanner Initial Setup

Instructions for assembling and connecting the bar code scanner.

8.13 Battery Replacement

Instructions for replacing the internal clock battery in different models.

8.14 Pneumatic Operation

Explanation of pneumatic operation and key components like valves and sensors.

8.14.2 Pressure Change Calculation (Leak Rate)

Formulas and definitions for calculating leak rate from pressure changes, including PSN ratio.

8.15 Concepts Applicable to Testing

Definitions and concepts related to pressure, density, and fluid flow.

8.16 Terminology Reference

Glossary of terms used in the manual.

Chapter 9: QmR Modbus

9.1 Introduction

Overview of QmR Modbus for independent control and monitoring.

9.1.1 Overview

QmR communication via serial port using Modbus protocol.

9.1.2 Modbus Communications

Configuration for QmR external serial port as RS-232 transceiver.

9.1.3 Supported Modbus Functions

Functions provided by QmR for Modbus master access.

9.2 QmR Data Structure for Modbus Access

Mapping of QmR data structures to Modbus registers.

9.3 Modbus ‘Input Registers’

Input registers for system setup, status, and test results.

9.4 Modbus Holding Registers

Holding registers for QmR system control and test specification.

9.5 Enum Code Tables

Enumeration codes for various tester parameters and types.

9.6 Default Modbus Setup

Default Modbus setup for input and holding registers.

9.7 Default Modbus Registers

Explains the use of default Modbus registers for communication setup.

9.8 Bridge Module

Location and description of the bridge module.

9.8.1 Sample SYCON.NET Screen Captures

Screen captures showing SYCON.net configuration of the bridge.

Chapter 10: License Updates

10.1 License Update Overview

Information on how to obtain and install license updates.

10.2 About the License Key

Details the format and character set of the license key.

10.3 License Update With a Memory Stick

Step-by-step guide to updating the license using a USB memory stick.

10.4 License Update by Keyboard

Instructions for manually updating the license using the tester's keyboard.

10.5 Temporary License

Information regarding temporary licenses and initial setup.

10.6 Your License Number

Form for recording tester license number and other information.

Chapter 11: GPL License

GNU LIBRARY GENERAL PUBLIC LICENSE

The GNU Library General Public License agreement text.

Uson Qualitek mR Specifications

General IconGeneral
BrandUson
ModelQualitek mR
CategoryTest Equipment
LanguageEnglish

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