8-8 Qualitek mR Owner’s Guide
8.5.3 Gauge Press. Decay Leak Test Valve Sequence
Sensor ( 0 = none, 1 = Gau
g
e
,
2 = Diff.)
Sol. Val
v
e - 1 - SC Metered
Volume.
Sol. Val
v
e - 2 - Pressurize
Sol. Val
v
e - 3 - Isolate
Sol. Val
v
e
- 4 - Auto Cal. Leak
S
ol. Val
v
e - 5 - Regulator Selection
Output -
6
Venturi Control
Output -
7
Pulse/SC Isolate
Output -
8
Not Use
d
Or User Defined
Output -
9
Not Use
d
Or User Defined
Output -
1
0 Not Us
e
d
O
r
U
ser Defined
Output -
1
1 Not Us
e
d
O
r
U
ser Defined
Output -
1
2 Not Us
e
d
O
r
U
ser
Defined
Output -
1
3 Not Us
e
d
O
r
U
ser Defined
Output -
1
4 Not Us
e
d
O
r
U
ser Defined
Sol. Val
v
e - 15 - Couple 1
Sol. Val
v
e - 16 - C
ouple 2
X = Output On X/R = Output Latched on Reject
2/4/09
Uson Qmr Gauge
Pressure Decay Leak Test Valve
Sequence
Test Sequence - Normal Production Test Cycl
S
12345678910111213141516
0
1
e
l
p
uoC
1
X
0
2
e
l
p
uoC2 XX
1or
e
z otuA3 XXX
1
1
ca
v
E
/l
l
i
F
4 X
X
XXX
12 ca
v
E/
l
l
i
F
5
XX
X
XX
1etalo
s
I
6
XXX
1
e
zi
l
i
b
a
t
S7 XX
1er
usaeM8 XX
1
t
n
e
V
9 XXX
0
2
elp
u
oc
nU
01
XX/R
0
1
elpuocn
U
11
X/R
EOC Return to Ready.
0 1 elpuoC1 X
0
2
e
l
puo
C
2 XX
1
o
rez otuA3 XXX
11
cavE
/
lliF4
XX
XXX
12
cavE
/
ll
i
F
5 XXX
XX
1
et
al
o
s
I
6 XX
X
1
e
z
il
i
batS7 XX
1er
u
sae
M
8 XX
1tneV
9 XX
X
0
2
elpu
o
cn
U01
XX
01 elpuocnU
11
X
EOC Return to Ready.
0 1 elp
u
o
C1 X
0 2 elpuoC2 XX
1orez o
t
uA3 XXX
11
cavE
/
ll
i
F4 XX
X
XX
12
ca
v
E
/l
l
i
F
5
XX
X
XX
1e
t
alos
I
6 XX
X
1
ezilibatS7 XX
1er
u
saeM8 X
X
1
t
neV
9
XXX
0
2
elpu
oc
nU
01
XX
01 elpu
o
cnU
1
1 X
EOC Return to Ready.
0 1 elpuoC1 X
0 2 elp
u
oC2 XX
1orez otuA3 XXXXX
11 cavE
/
lliF4 XXXXXX
12
cavE
/
ll
i
F5 XXXXXX
1eta
l
o
s
I
6 XXX
XX
1e
z
il
i
bat
S
7 X
X
XX
1er
u
saeM8 XXXX
1tneV9 XXXXX
02 e
l
p
u
oc
n
U01 XX
0
1
e
l
p
u
oc
nU
11
X
EOC Return to Ready.
0
1
e
l
pu
oC
1 X
0
2 e
l
puoC2 XX
1
orez
o
t
uA
3 XX
X
1e
t
alos
I
4 .emulov deretem eht gnisi
r
usserp tslihw
trop
t
s
e
t
eht etalosIX
XX
11 cavE/lliF5 )erusserP eguaG kcehC( 2 ro 1 geR gnisu emulov deretem eht ezirusserPXXXX
XXX
12 c
a
vE/lliF6 XXXXXXX
1e
z
ilibatS7 XXXX
1erusaeM8 X XX
Engage Coupling Port 1
Engage Coupling Port 2
Test Sequence - Normal Production Test Cycl
Exhaust
Disengage Coupling Port 2
Disengage Coupling Port 1
Auto Zero Transducer
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Stabilize (Gross Leak Gauge)
Isolate regulator supply.
Fine Leak Test (differential)
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Disengage Coupling Port 2
EOC
Stabilize (Gross Leak Gauge)
Engage Coupling Port 1
Engage Coupling Port 2
Auto Zero Transducer
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Test Sequence - Normal Leak Test Compensation Test Cycle (with or without Auto Cal Select
Test Sequence - Normal Leak Test Calibration Test Cycle without Auto Cal Select
Disengage Coupling Port 1
EOC
Fine Leak Test (differential)
Engage Coupling Port 1
Stabilize (Gross Leak Gauge)
Exhaust
Engage Coupling Port 2
Auto Zero Transducer
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Fine Leak Test (differential)
Exhaust
Disengage Coupling Port 2
Disengage Coupling Port 1
Stabilize (Gross Leak Gauge)
Fine Leak Test (differential)
EOC
Test Sequence - Normal Leak Test Calibration Test Cycle with Auto Cal Selec
Engage Coupling Port 1
Engage Coupling Port 2
Auto Zero Transducer
Exhaust
Disengage Coupling Port 2
Disengage Coupling Port 1
EOC
Auto Zero Transducers
Pressurize the metered volume using Reg 1 or 2 (Check Gauge Pressure)
Engage Coupling Port 1
Engage Coupling Port 2
Test Sequence - Sealed Componen
Pressurise the test port with air from the metered volume and measure the resulting gauge pressure.
Isolate regulator supply.
Isolate regulator supply.
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Isolate regulator supply.
Allow pressure to stabilize in metered volume.
1
tne
V9 XX
0
2
e
l
p
uo
c
n
U
0
1
XX/R
0
1
e
lp
u
o
c
n
U
1
1 X/R
EOC Return to Ready.
0
1
e
lpu
o
C
1
X
0
2
e
l
pu
o
C
2 XX
xo
r
ez
o
t
u
A
3 XX
X
1
1
c
a
vE
/
l
li
F
5 )erusserP egua
G kcehC( 2 ro 1 geR gnisu ezirusserPXXX
XX
1
2 c
a
vE/
l
li
F
6 XXX
XX
1
e
r
u
s
a
eM
8
XXXX
1t
n
e
V
9 X
X
X
02
el
pu
o
cn
U
0
1
XX/R
0
1
e
l
pu
o
cn
U1
1 X/R
EOC Return to Ready.
1r
o
sne
S
tn
e
V1 X
2 Measure Sensor Output 1
X
0ez
i
l
auqE
egagnE1
X
2 Fill - Manual or Electronic 1 XX
3 Measure Sensor Output 1
XX
1r
o
sne
S
tn
e
V4
EOC Return to Ready.
0
1
elp
u
o
C1 X
0
2
elpuoC
2
XX
1orez otuA
3
XXX
11 cavE/lliF4 XXXXX
1
2
c
a
v
E
/lliF5 XXXXX
1eta
l
o
s
I
6
X
X
X
1ez
i
lib
a
tS
7
XX
1e
rus
a
eM8
X
X
1
t
neV
9
X
XX
02 elp
u
oc
nU
01
XX/R
01 elp
u
oc
nU
11 X/R
EOC Return to Ready.
Exhaust
Disengage Coupling Port 2
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Stabilize (Gross Leak Gauge)
Fine Leak Test (pressure change/ tared value only)
Engage Equalize Valve
Disengage Coupling Port 1
EOC
Engage Coupling Port 1
Auto Zero Transducer
Test Sequence - Gauge Sensor Calibration - Span
Engage Coupling Port 2
Test Sequence - Seal Leak Test Cycl
e
Test Sequence - Gauge Sensor Calibration - Zer
Vent
Measure Zero Output
Test Sequence - Back Pressure Flow
Engage Coupling Port 1
Engage Coupling Port 2
Auto Zero Transducers
Isolate regulator supply.
Measure Full-scale Output
Pressurize (Manual or Electronic)
Exhaust
EOC
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
Exhaust
Disengage Coupling Port 2
Exhaust
Disengage Coupling Port 2
Disengage Coupling Port 1
Disengage Coupling Port 1
EOC
Pressurize using Reg 1 or 2 (Check Gauge Pressure)
EOC
Measure resulting gauge pressure.
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