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AV7000
Datalogic AV7000 Reference Manual
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MECHANICAL INSTALLA
TION
23
2
2.4
INSTALLATION
2.4.1
Dimensions and Clearances
Figure
21
: Mounting Dimensions
IMPORTANT:
The
AV7000
is
a
se
aled,
unventilated
unit.
Mounting
the
unit
with
300
mm
[12
in]
of
clearance
(front,
top,
and
sides)
is
recommended
for
cooling
and
ease
of
maintenance.
Note:
The
AV7000
datum
is
indicated
by
the
das
hed
line.
As
indicated,
the
range
to
the
target
is
measured
from
the
camera/illumination interface plane.
34
36
Table of Contents
Default Chapter
3
Default Chapter
3
Table of Contents
3
References
7
Reference Documentation
7
Support through the Website
7
Patents
7
Conventions
8
Compliance
8
Electrical Safety
8
LED Safety
8
Warning and Serial Labels
9
Power Supply
10
CE Compliance
10
Eac Compliance
10
FCC Compliance
10
General View
11
Field Procedure Quick Cross Reference
12
1 Introduction
13
Product Description
13
Reading Station Overview
13
Image Acquisition
15
Pulsed Illumination
16
Applications
17
Model Description
18
AV7000 and AI7000 Versions
18
External Function Buttons (HMI - Human Machine Interface)
19
Accesories
20
Photoelectric Sensor
23
Area Sensor
24
Encoder (Tachometer)
25
PGD100 Non-Contact Speed Detector
26
CBX Industrial Connection Box
27
LCC-75Xx Kit with DS2 Light Array
28
Rangefinder
29
DM3610 Dimensioner
30
2 Mechanical Installation
31
Preparing for Mechanical Installation
31
Tools Required
32
Unpacking Instructions
32
Installation Sequence
34
Installation
35
Dimensions and Clearances
35
Physical Support Requirements
36
Vibration Limitations
36
General Mounting Guidelines
36
Mounting Structure Considerations
36
Scanning Station Frame/Mounting Structure Preparation and Positioning
37
Mounting Rails
38
Illuminator Bracket Pre-Assembly and Mounting
39
AV7000 Bracket Angles
45
Alternative Camera Mounting between Rails
47
Mounting the AV7000 Camera to the AI7000 Illuminator
48
Installing the Deflection Mirror
51
Deflection Mirror Bracket Angles
52
Alternative Deflection Mirror Mounting between Rails
58
Aligning the AV7000 with Deflection Mirrors
59
3 Electrical Installation
60
Preparing for Electrical Installation
60
Connecting an AV7000 Camera
61
Typical Connection Block Diagrams
62
Single Head AV7000 with DM3610
62
Single Head AV7000 with Rangefinder
63
Single Head AV7000 with LCC-75Xx Light Curtain Kit
64
Master/Slave Array with DM3610
65
Master/Slave Array with Rangefinder
66
Master/Slave Array with LCC-75Xx Light Curtain Kit
67
General Electrical Installation Guidelines and Precautions
68
AV7000/AI7000 Connector Panels
69
Connecting a PC to the AV7000
71
Power Connector Pin-Out Table
71
Power Connections
72
Power Supplies and Supply Capacity When Wiring to Ai7000S
72
Wiring into the CBX Connection Box
74
Selecting the Correct CBX Connection Box for Your Application
75
CBX100/CBX500/CBX800 Connection Box Initial Configuration
76
Photoelectric Sensor Connections to CBX100/CBX500/CBX800
79
AS1 Area Sensor Connections to CBX100/CBX500/CBX800
81
Encoder/Tachometer Connections to CBX100/CBX500
82
Wiring from DM3610 CBX100 to AV7000 FOCUS SER
84
Serial Communication Wiring to CBX100/CBX500
85
Relay Configuration from CBX100/CBX500
87
CBX510 Connection Box
89
Photoelectric Sensor Connections to CBX510
89
AS1 Area Sensor to CBX510 Connections
92
Encoder/Tachometer Wiring to CBX510
93
Wiring from DM3610 CBX510 to AV7000 FOCUS SER
95
Digital Output Configuration from CBX510
96
Unpowered Outputs
96
Powered Outputs
97
Grounding
98
Installing the Optional VGA / USB Interface Panel Kit
99
Check AV7000 Installation
101
4 Genius
102
Getting Started
102
Prerequisites
102
Accessing E-Genius
103
E-Genius Basics
105
E-Genius Menu Tree
105
Entering Text Using the Text Entry Tool
105
Getting Help
106
Modify Settings
108
Modify Settings | System Info
109
Device Details
111
Global Settings
112
Modify Settings | Global Settings | Operating Mode
113
Modify Settings | Global Settings | Object Detection
118
Modify Settings | Global Settings | Barcode Settings
118
Modify Settings | Global Settings | Communications
140
Protocol Index Setup Example
148
Modify Settings | Global Settings | Output Format
153
Modify Settings | Global Settings | Image Saving
170
Modify Settings | Global Settings | Time Synchronization
178
Modify Settings | Device Settings
179
Modify Settings | Device Settings | <Camera Name> | Device Info
179
Modify Settings | Device Settings | <Camera Name> | Mounting
181
Mounting | Mounting Calibration Wizard
183
Modify Settings | Device Settings | <Camera Name> | Imaging
183
Modify Settings | Device Settings | <Camera Name> | Serial Port
187
Modify Settings | Device Settings | <Camera Name> | Ethernet
190
Ethernet | Advanced Routing
192
Modify Settings | Device Settings | <Camera Name> | Logging
193
Diagnostics
196
Diagnostics | System Status
197
Diagnostics | System Health
200
Diagnostics | Input/Output Status
201
Diagnostics | Serial Comm Status
201
Diagnostics | Device Tracking
202
Diagnostics | Image Viewer
203
Multiple Camera Viewer (Multi Viewer)
205
Multiple Symbol Viewer
207
Diagnostics | Log Viewer (Decoder)
208
Diagnostics | Log Viewer (Real-Time Process)
209
Diagnostics | Scope (Calibration Check)
210
Diagnostics | Scope (Advanced)
211
Diagnostics | Conveyor View
212
Enabling Diagnostics | Conveyor View
214
Diagnostics | Network Diagnostics
215
Diagnostics | Error Codes
215
Diagnostics | View Oncamera Storage
215
Utilities
217
Advanced Cluster Configuration
218
Utilities | Backup/Restore Parameters
219
Utilities | Software Upgrade
220
Utilities | Download Logs
221
Utilities | Download Tools
222
Utilities | Camera Reset
223
Utilities | Help
223
Utilities | Logout
223
5 Imaging Features
224
First-Time Startup
224
Default Parameters
224
Focus Device Setup
225
Setting up AV7000 Focus Using a DM3610 Dimensioner
225
Installing and Calibrating a Rangefinder for Focusing in an AV7000 System
233
Setting up an AV7000 System Using an LCC-75XX KIT with DS2 Light Array
245
AV7000 Camera Setup and Calibration
248
E-Genius Calibration Presets
250
Calibrating AV7000: Static Calibration
253
Calibrating AV7000: Dynamic Calibration
259
Final Acceptance Test
271
Dynamic Read Test
271
Other Camera Checks
272
Replacing an AV7000 Camera
273
Replacing an AV7000 Camera with a Failed Memory Card
275
AS1 Area Sensor Alignment
279
LED Indicators
280
AV7000 Leds
280
AI7000 Illumination Leds
282
Control Panel Buttons
283
Setting up Websentinel PLUS in the AV7000
284
Websentinel PLUS Configuration
286
Reading Diagrams
293
Reading Linear Barcodes
294
Reading 2D Barcodes
298
6 Maintenance
302
Overview
302
Recommended Maintenance Frequency
303
Maintenance Tasks
303
Cleaning the Illumination and Camera Window
304
Cleaning the Deflection Mirror
305
Cleaning the Rangefinder Windows
306
Cleaning the Photoelectric Sensor
307
Cleaning the Tachometer
308
Tighten Mounting Hardware
308
Checking Barcode Reading System Connections
308
Verify Barcode Reader Operation
309
Verify Photoelectric Sensor Operation
309
Verify Tachometer Operation
309
7 Troubleshooting
310
Error Codes and Resolutions
311
Decoder Errors
311
Real-Time Processor Errors
315
Rangefinder Errors
320
Verifying Functionality of the Focus Mechanism
322
Bypassing an AV7000 in an Array (Tunnel)
324
8 Technical Features
325
Technical Specifications
325
Glossary
328
Index
331
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Datalogic AV7000 Specifications
General
Brand
Datalogic
Model
AV7000
Category
Digital Camera
Language
English
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