8.10
TRANSMISSION
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
10. Replace starter O-ring if needed and lubricate O-ring
with grease. Install the star ter and th e ( 2) b olts
securing the star ter motor to the e ngine. Torque
fasteners to specification as outlined in Chapter 10.
Be sure wires are routed correctly.
11. Install a nd p roperly ro ute the gea r p osition switch
con
nector (A), speed sensor connector (B), harness
into tie strap (C), shift bracket, shift bracket bolts (D),
shift cable clevis pin a nd washer ( E) o nto the
transmission and install the vent hose (F).ï€
INTL - Insta
ll the parking break cable and asm.
12. Torque the (2 ) sh ift cable br acket bolts to
spec
ification.
13. Install the throttle b ody in to the en gine in take bo ot.
Tig
hten hose clamp. Be sure throttle cable is routed
correctly.
14. Connect the IAC valve (G),
TPS (H), T-MAP sensor
(I), harness leads from the throttle body.
15. Connect the fuel line to the fuel rail. Be sure routing
is
correct.
16. Install the air box assembly and
tighten hose clamp.
Replace the tie strap and rout wires properly on the
right-hand side of the air box.
17. Install the (4) fasteners securing the rear bolt in brace
to
th e vehicle main frame. Note the ro uting of th e
transmission breather hose and wire harness. Torque
fasteners to specification.
18. Lubricate th e transmission splines with Polaris All
Pu
rpose Gr ease. Install th e pr opshaft on to th e
transmission splines.
19. Lubricate the front ge arcase splin es with an ti-seize
and
install the propshaft onto the front gearcase (see
Chapter 7). Use a new roll pin at the front gearcase
splines.
20. Install the center console and shift handle.
Starter Bolt Torque:
7 ft. lbs. (10 Nm)
Shift Cable Bracket Bolts:
17 ft. lbs. (23 Nm)
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