Honeywell DR4500A User Manual

Release M DR4500A Classic Series Circular Chart Recorder With or Without Control Product Manual xiii
April 2017
Figures
Figure 1-1 Operator interface ...................................................................................................................................... 3
Figure 1-2 Set-up tasks ................................................................................................................................................ 5
Figure 2-1 Model number interpretation ................................................................................................................... 13
Figure 2-2 DR4500A recorder hardware components versus “table” selections ....................................................... 15
Figure 2-3 Overall dimensions .................................................................................................................................. 16
Figure 2-4 How to remove knockouts ....................................................................................................................... 17
Figure 2-5 Mounting Flush in a New Panel Cutout ................................................................................................... 18
Figure 2-6 Mounting in a panel using universal filler kit .......................................................................................... 20
Figure 2-7 Mounting in a panel using Kent Model 105M cutout .............................................................................. 21
Figure 2-8 Panel Mounting Recorder with NEMA4X Door ....................................................................................... 23
Figure 2-9 Pipe Mounting Brackets ........................................................................................................................... 24
Figure 2-10 Mounting flush on a surface (of panel or wall) ...................................................................................... 26
Figure 2-11 Ferrite filter locations and shield wiring (CE Mark) .............................................................................. 30
Figure 2-12 AC line power wiring ............................................................................................................................. 32
Figure 2-13 Thermocouple, RTD, Radiamatic, mV, or 0–5 Vdc input wiring .......................................................... 34
Figure 2-14 4-20 mA input wiring ............................................................................................................................. 36
Figure 2-15 0-10 Volt dc input wiring ....................................................................................................................... 38
Figure 2-16 4-20 mA control output wiring (or Aux Out #2 and #3 wiring) ............................................................. 40
Figure 2-17 Position proportional control output wiring ........................................................................................... 42
Figure 2-18 Relay control output wiring ................................................................................................................... 44
Figure 2-19 Alarm output or digital input wiring ...................................................................................................... 46
Figure 2-20 Alarm outputs #3, 4, 5, and 6 wiring ...................................................................................................... 49
Figure 2-21 RS485 Modbus communications wiring ................................................................................................ 51
Figure 2-22 4-20 mA auxiliary output wiring............................................................................................................ 53
Figure 2-23 S1 lockout switch location ..................................................................................................................... 54
Figure 3-1 DR4500A prompt hierarchy ..................................................................................................................... 56
Figure 5-1 Basic recording components .................................................................................................................. 117
Figure 5-2 Operator interface .................................................................................................................................. 122
Figure 5-3 Deviation bargraph ................................................................................................................................. 124
Figure 6-1 Ramp/Soak profile example .................................................................................................................... 154
Figure 7-1 Location of the input connections on the input boards .......................................................................... 180
Figure 7-2 Location of jumper positions W1/MA and W3 on the input boards ...................................................... 182
Figure 7-3 Calibration set up diagram for Thermocouple inputs using an ice bath ................................................. 184
Figure 7-4 Calibration set up diagram for Thermocouple inputs using a compensated calibrator method.............. 185
Figure 7-5 Calibration set up diagram for Thermocouple inputs using the ambient temperature method ............... 186
Figure 7-6 Calibration set up diagram for RTD inputs ............................................................................................ 187
Figure 7-7 Calibration set up diagram for Radiamatic, Millivolts, and Volts inputs (except 0-10 Volts) ............... 188
Figure 7-8 Calibration set up diagram for 0–10 Volt inputs .................................................................................... 189
Figure 7-9 Calibration set up diagram for 4–20 mA inputs ..................................................................................... 190
Figure 8-1 Test equipment connections for calibrating current proportional output ............................................... 195
Figure 8-2 Test equipment connections for calibrating auxiliary output ................................................................. 200
Figure 9-1 Mechanical Alignment of Pens .............................................................................................................. 220
Figure 10-1 Door assembly ..................................................................................................................................... 223
Figure 10-2 Chart plate assembly ............................................................................................................................ 224
Figure 10-3 Basic recorder components without options ........................................................................................ 226
Figure 10-4 Recorder components associated with options ..................................................................................... 228
Figure 10-5 Internal cabling for DR4500A Classic recorder ................................................................................... 232
Figure 10-6 Internal diagram for DR4500A Classic recorder – options only .......................................................... 233

Honeywell DR4500A Specifications

General

Brand	Honeywell
Model	DR4500A
Category	Recording Equipment
Language	English