Table of Contents
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1 Table of Contents
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1 Table of Contents ................................................................................................................................... 3
2 To this Document ................................................................................................................................... 9
2.1 Validity ................................................................................................................................................ 9
2.2 Re-Ordering ........................................................................................................................................ 9
2.3 Further applicable documents ............................................................................................................ 9
2.4 Target group of this document ........................................................................................................... 9
2.5 How to use this document .................................................................................................................. 9
2.5.1 Directories and References ........................................................................................................ 9
2.5.2 Direction Information ................................................................................................................. 10
2.5.3 Term “Machine” ......................................................................................................................... 10
2.5.4 Figures ...................................................................................................................................... 10
2.5.5 Scope of Document ................................................................................................................... 10
2.5.6 Means of representation ........................................................................................................... 10
2.5.7 Conversion table ....................................................................................................................... 13
3 Safety ..................................................................................................................................................... 14
3.1 Purpose of Use ................................................................................................................................. 14
3.2 Intended use ..................................................................................................................................... 14
3.3 Service life of the machine ............................................................................................................... 14
3.4 Basic safety instructions ................................................................................................................... 15
3.4.1 Importance of the operating instructions ................................................................................... 15
3.4.2 Personnel qualification of the operating personnel ................................................................... 15
3.4.3 Personnel qualification of the technicians ................................................................................. 15
3.4.4 Children in danger ..................................................................................................................... 16
3.4.5 Coupling the machine safely ..................................................................................................... 16
3.4.6 Structural changes to the machine ........................................................................................... 16
3.4.7 Additional equipment and spare parts ...................................................................................... 16
3.4.8 Workstations on the Machine .................................................................................................... 16
3.4.9 Operational safety: Technically perfect condition ..................................................................... 17
3.4.10 Danger zones ............................................................................................................................ 19
3.4.11 Keeping safety devices functional ............................................................................................. 21
3.4.12 Personal Protective Equipment ................................................................................................. 21
3.4.13 Safety signs on the machine ..................................................................................................... 22
3.4.14 Traffic safety .............................................................................................................................. 22
3.4.15 Parking the machine safely ....................................................................................................... 23
3.4.16 Consumables ............................................................................................................................ 23
3.4.17 Dangers associated with the operational environment ............................................................. 23
3.4.18 Sources of danger on the machine ........................................................................................... 25
3.4.19 Dangers associated with certain activities: Climbing up and down .......................................... 26
3.4.20 Dangers associated with certain activities: Work on the machine ............................................ 26
3.4.21 Dangers associated with certain activities: Working on wheels and tyres ................................ 27
3.4.22 Behaviour in hazardous situations and when accidents occur ................................................. 27
3.5 Safety routines ................................................................................................................................. 28
3.5.1 Stopping and securing the machine .......................................................................................... 28
3.5.2 Supporting lifted machine and machine parts securely ............................................................ 28
3.5.3 Safely checking the oil level and changing the oil and filter element ........................................ 29
3.5.4 Running the actuator test .......................................................................................................... 29