FINAL CERTIFICATION
STUDENT NAME: ID# INSTRUCTOR NAME:
FACTORY: DATE(S): TRAINING SITE:
MODULE 1 EQUIPMENT SAFETY INSTRUCTOR STUDENT
1.1 Basic Platform and Optional Modular Components
1.2 Safety Warning Labels
1.3 Power Supply and AC Distribution
1.4 Emergency Shutdown Procedure
1.5 Proper Powering On and Off Procedures
1.6 Safety Interlock and Light Pole/Beacon
1.7 Facility Requirements
1.8 Safety Precautions
MODULE 2 EQUIPMENT OPERATION INSTRUCTOR STUDENT
2.1 Power Distribution
2.2 Dispensing System Modules
2.3 Pneumatic Distribution
2.4 Theory of Operation
2.5 Vision System
2.6 Dispense Valves
2.7 Height Sensor
2.8 Linear Encoders
2.9 Needle Sensor
2.10 Needle Heater
2.11 Heater Modules
2.12 Conveyor
2.13 Board Sensors
2.14 Tooling Flow Controls
2.15 SMEMA Transfer
MODULE 3 ROUTINE MAINTENANCE INSTRUCTOR STUDENT
3.1 Routine Maintenance Procedures
3.2 Purge Boot and Weigh Station
3.3 Scale Calibration
3.4 Draining the Air Regulator Water Trap
3.5 XYZ Rails
3.6 Dispense Pumps/Valves
3.7 Cleaning and Replacing Fans and Vents
3.8 Conveyor Belts
3.9 Tensioning the Cables
MODULE 4 TROUBLESHOOTING INSTRUCTOR STUDENT
4.1 Obtaining Asymtek Technical Support
4.2 XYZ Axis Failure
4.3 Pneumatic Failure
4.4 Conveyor Failure
4.5 Heater Failure
4.6 Scale Failure
4.7 Vision System Failure
4.8 Dispense Valve Failure
4.9 Height Sensor Failure
4.10 Needle Sensor Failure
4.11 Removing and Replacing Fuses
4.12 Communications Error
4.13 Testing the I/O Functions of the Dispenser and Conveyor
4.14 Reinitializing Conveyor Controller Memory
4.15 Reinitializing the PMAC
4.16 PMAC Plot
MODULE 5 MODULE AND PCA REPLACEMENT INSTRUCTOR STUDENT
5.1 Removing and Replacing the Power Manager Module
5.2 Removing and Replacing the Conveyor Controller Module
5.3 Removing and Replacing the Temperature Controller Module
5.4 Removing and Replacing the Heater Relay Module
5.5 Removing and Replacing the PCA’s
M-2000 SERIES
L
EVEL 2 MAINTENANCE TRAINING
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