Trainee Guide TR-L2-M2000
Level 2 Maintenance Training – M2000 Dispensing Systems 4-2-54 P/N 73-0018-00 (Revision B)
Exercise Sheet 4-13-2
Using the TS-03 Test Kit to Test the Conveyor Controller Module
Verifying Conveyor I/O:
1. With the system powered down, remove the I/O Cable from the 201 (W) Controller.
2. Use the TS-01 Box and cables to verify each of the 24 I/O bits available.
3. Set the TS-01 test box to I/O Mode (not Drivers) and set the bottom switches to
Independent so that the Inputs will be independent of the Outputs.
4. Use PORT A, B, and C cables to check 0-7, 8-15, 16-24 I/O, respectively.
5. Once the TS-03 cable is plugged into the I/O Port for the 201 Controller, you may
power up the system and access FmNT Tools to perform the I/O Check.
Using the TS-01 Test Box to cycle boards through the conveyor:
1. Attach the split SMEMA cable to the TS-01 box (this is the cable with the twist-lock
cable ends).
2. Disconnect the Upstream SMEMA cable from the machine upstream of the Asymtek
dispenser, and connect it to the TS-01 box SMEMA cable end labeled “Upstream Cable.”
3. Disconnect the Downstream SMEMA cable from the machine downstream of the
Asymtek dispenser, and connect it to the TS-01 box SMEMA cable end labeled
“Downstream Cable.”
4. Verify the TS-01 black switch is set to I/O and not drivers.
5. Place a board on the conveyor, upstream of the pre-heat station’s board sensor.
6. Go to the Run menu and choose Production Dry Run.
7. Press Button #3 on the TS-01 box.
8. Place another board on the upstream end of the conveyor, and press the TS-01 #3
button again to load a board into the pre-heat station. When the LED #2 on the TS-01
box lights up again fiducials are found and the program is run in dry-mode.
9. Press the TS-01 button #5. The board at the dispense station will unload. Once the
program is complete LED #4 on the TS-01 box will light up.
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