Trainee Guide TR-L2-M2000
Module 4
Table of Contents
Level 2 Maintenance Training – M2000 Dispensing Systems P/N 73-0018-00 (Revision B)
Lesson 1 Obtaining Asymek Technical Support ................................................................ 1
Describing Machine Faults........................................................................................... 2
Request for Technical Support (RTS) Form .................................................................. 2
Ordering Replacement Parts........................................................................................ 2
Lesson 2 XYZ Axis Failure.................................................................................................. 5
Symptoms and Causes of XYZ Axis Failure ................................................................... 6
Lesson 3 Pneumatic Failure............................................................................................... 9
Symptoms and Causes of Pneumatic Failure ...............................................................10
Lesson 4 Conveyor Failure............................................................................................... 11
Symptoms and Causes of Conveyor Failure .................................................................12
Lesson 5 Heater Failure................................................................................................... 13
Symptoms and Causes of Heater Failure .....................................................................14
Exercises: .................................................................................................................15
Testing Heater Loops............................................................................................15
Resetting Heater Thermostat.................................................................................16
Checking Zone Sensor ..........................................................................................17
Lesson 6 Scale Failure ..................................................................................................... 19
Symptoms and Causes of Scale Failure .......................................................................20
Lesson 7 Vision System Failure ....................................................................................... 21
Symptoms and Causes of Vision System Failure ..........................................................22
Lesson 8 Dispense Valve Failure ..................................................................................... 23
DP-3000 Troubleshooting ..........................................................................................24
DV-6000 Troubleshooting ..........................................................................................27
DV-7000 Troubleshooting ..........................................................................................29
DJ-2000 Troubleshooting ...........................................................................................31
Lesson 9 Height Sensor Failure ....................................................................................... 37
Symptoms and Causes of Height Sensor Failure ..........................................................38
Lesson 10 Needle Sensor Failure....................................................................................... 39
Symptoms and Causes of Needle Sensor Failure..........................................................40
Lesson 11 Removing and Replacing Fuses........................................................................ 41
Board Mounted Fuse..................................................................................................42
Panel Mounted Fuse ..................................................................................................42
Exercises: .................................................................................................................43
Removing and Replacing Main Line Fuses ..............................................................43
Removing and Replacing Panel Mounted Fuses.......................................................45
Lesson 12 Communications Error...................................................................................... 47
Exercise:...................................................................................................................48
No Computer Interface .........................................................................................48
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