Trainee Guide TR-L2-M2000
Module 3
Table of Contents
Level 2 Maintenance Training – M2000 Dispensing Systems P/N 73-0018-00 (Revision B)
Lesson 1 Routine Maintenance Procedures ...................................................................... 1
Routine Maintenance Schedule.................................................................................... 2
Lesson 2 Purge Boot and Weigh Station ........................................................................... 3
Disposables................................................................................................................ 4
Tools and Materials Needed ........................................................................................ 4
Exercises: .................................................................................................................. 5
Replacing the Purge and Weigh Station Cups and Banjo Wipe .................................. 5
Replacing the Purge Boot....................................................................................... 6
Lesson 3 Scale Leveling and Calibration ........................................................................... 7
Digital Scale ............................................................................................................... 8
Scale Leveling and Calibration ..................................................................................... 8
Exercises: .................................................................................................................10
Leveling the Scale.................................................................................................10
Calibrating the Scale .............................................................................................12
Configuring the Scale............................................................................................13
Setting Up the Scale .............................................................................................14
Lesson 4 Draining the Air Regulator Water Trap ............................................................ 15
Exercise:...................................................................................................................16
Draining the Air Regulator Water Trap ...................................................................16
Lesson 5 XYZ Rails........................................................................................................... 17
XYZ Rails ..................................................................................................................18
Routine Maintenance .................................................................................................18
Tools and Materials Needed .......................................................................................18
Exercise:...................................................................................................................19
Lubricating the X-Axis ...........................................................................................19
Lesson 6 Dispense Pumps/Valves ................................................................................... 21
DP-3000 ...................................................................................................................22
DV-6000 ...................................................................................................................22
DV-7000 ...................................................................................................................23
DJ-2000....................................................................................................................23
Exercises: .................................................................................................................24
Disconnecting the DP-3000 ...................................................................................24
Cleaning the DP-3000 ...........................................................................................26
Reconnecting the DP-3000 ....................................................................................28
Disconnecting the DV-6000 ...................................................................................30
Cleaning the DV-6000 ...........................................................................................32
Reassembling and Reconnecting the DV-6000 ........................................................34
Disconnecting the DV-7000 ...................................................................................36
Cleaning the DV-7000 ...........................................................................................38
Reassembling and Reconnecting the DV-7000 ........................................................40
Disconnecting the DJ-2000....................................................................................42
Cleaning the DJ-2000 ...........................................................................................44
Reassembling the DJ-2000 ....................................................................................47
Reconnecting the DJ-2000 ....................................................................................48
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