Trainee Guide TR-L2-M2000
Level 2 Maintenance Training - M2000 Dispensing Systems 3-2-2 P/N 73-0018-00 (Revision B)
Information Sheet 3-1-1
Routine Maintenance Schedule
Maintenance
Procedure
Recommended
Frequency
Est.
Time
Instructions
Clean purge boot Daily 3 minutes
1. Remove the purge station lid.
2. Clean the boot with isopropyl alcohol (IPA) and a small
bottlebrush.
Replace purge
and weigh station
cups
Daily 3 minutes
1. Remove the purge station and weigh station lids.
2. Remove the plastic cups inside of each station.
3. Replace with clean cups.
Replace banjo
wipe
Daily 3 minutes
Refer to Lesson 3-2, Purge Boot and Weigh Station, on page
3-2-3.
Clean dispense
valve
Daily
30
minutes
Refer to Lesson 3-6, Dispense Valves, on page 3-2-21.
Drain air
regulator water
trap
Weekly
20
minutes
Refer to Exercise Sheet 3-4-1 on page 3-2-15.
Replace purge
boot.
Every 2 weeks 3 minutes
Refer to Lesson 3-2, Purge Boot and Weigh Station, on page
3-2-3.
Clean conveyor
belts
Every 2 weeks
30
minutes
1. Clear the dispensing area of all boards and parts.
2. Use isopropyl alcohol and a soft cloth and wipe the length
of each conveyor belt.
3. Make sure that any dried or wet fluid that may have spilled
onto the rails is removed.
Lubricate cables Monthly
30
minutes
1. Evenly apply grease onto the cables.
2. Make sure that the cables on the spool in the back are
well lubricated.
Measure Cable
Tension – Adjust
as needed
Monthly
90
minutes
Refer to Lesson 3-9, Tensioning the Cables, on page
3-2-57.
Clean encoder
strips
Monthly
30
minutes
Use isopropyl alcohol and a clean, dry soft cloth to wipe off the
surface the encoder strips.
Clean Needle
and PCB Board
Sensors.
Monthly
30
minutes
1. Use isopropyl alcohol and a clean, dry ,soft cloth to wipe
off the surface of the board sensors.
2. Clean needle sensor with isopropyl alcohol, a cotton
swab and a clean, dry, soft cloth.
Lubricate the
X-Axis.
Every 2 months
30
minutes
Refer to Lesson 3-5, XYZ Rails, on page 3-2-17.
Clean camera
lens
Quarterly
30
minutes
Use the Cleaning Kit provided.
Clean fans and
vents.
Quarterly
40
minutes
Refer to Lesson 3-7, Fans and Vents, on page 3-2-49.
Replace
conveyor belts.
Semi-annually
30
minutes
Refer to Lesson 3-8, Conveyor Belts, on page 3-2-51.
Calibrate the
scale.
Semi-annually
20
minutes
Refer to Lesson 3-3, Scale Calibration, on page 3-2-7.