Branson 2000X - Installation and Setup about Installation; About Installation

Chapter 4: Installation and Setup
About Installation
4-2 011-003-991 EN
4.6 Start Switch Connection (Automation) - - - - - - - - - - - 4 - 21
4.6.1 Serial (RS-232) Port Connector- - - - - - - - - - - - - - - 4 - 22
4.6.2 Parallel Printer Connector - - - - - - - - - - - - - - - - - 4 - 22
4.6.3 User I/O Interface - - - - - - - - - - - - - - - - - - - - - 4 - 23
4.6.4 Input Power Plug - - - - - - - - - - - - - - - - - - - - - - 4 - 25
4.6.5 User I/O DIP Switch (SW1) - - - - - - - - - - - - - - - - - 4 - 26
4.6.6 Power Supply Module Options DIP Switch - - - - - - - - - 4 - 26
4.7 Guards and Safety Equipment - - - - - - - - - - - - - - - 4 - 29
4.7.1 Emergency Stop Control - - - - - - - - - - - - - - - - - - 4 - 29
4.8 Rack Mount Installation- - - - - - - - - - - - - - - - - - - 4 - 30
4.9 Assemble the Acoustic Stack- - - - - - - - - - - - - - - - 4 - 31
4.9.1 For a 15kHz System - - - - - - - - - - - - - - - - - - - - 4 - 32
4.9.2 For a 20kHz System - - - - - - - - - - - - - - - - - - - - 4 - 32
4.9.3 For a 30kHz System - - - - - - - - - - - - - - - - - - - - 4 - 32
4.9.4 For a 40kHz System - - - - - - - - - - - - - - - - - - - - 4 - 33
4.9.5 Assembling the 20kHz Acoustic Stack
(shown with rectangular horn secured in the vise.)- - - - - - 4 - 34
4.9.6 Connecting Tip to Horn - - - - - - - - - - - - - - - - - - - 4 - 35
4.10 Installing the Ultrasonic Stack in the Actuator - - - - - - - 4 - 35
4.10.1 15 kHz and 20 kHz Stacks - - - - - - - - - - - - - - - - - 4 - 35
4.10.2 30 kHz and 40 kHz Stacks - - - - - - - - - - - - - - - - - 4 - 37
4.10.3 Mounting the Fixture on the Branson Base
(hardware and mounting holes)- - - - - - - - - - - - - - - 4 - 38
4.11 Testing the Installation - - - - - - - - - - - - - - - - - - - 4 - 39
4.12 Still Need Help? or Parts? Have Questions? - - - - - - - - 4 - 40
4.1 About Installation
This chapter is intended to help the installer with the basic installation and setup of your new 2000-series
welder. This chapter will bring the reader to the point at which the system is functionally “ready to weld”.
CAUTION
The Actuator and related components are heavy. Handling, unpacking, and installation can
require help or the use of lifting platforms or hoists.
International safety labels are found on the power supply and the actuator as well. Those that are of impor-
tance during Installation of the system are identified in the figures in this and other chapters of the manuals.