Dell 5230dn Mono Laser Printer - Option Removals; Bin Mailbox Rear Door Assembly Removal

Dell 5230dn Mono Laser Printer

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Repair Information 4-85

Option removals

5-bin mailbox rear door assembly removal

1. Open the rear door assembly and twist the rear door strap vertical and remove the strap.

2. Pry the rear door hinges out of the bottom hinges and remove.

Table of Contents

Default Chapter3
- Table of Contents3
Table of Contents15
Notices and Safety Information15
- Laser Notice15
- Lithium Warning21
- Safety Information21
Preface24
- Conventions24
General Information25
- Maintenance Approach25
- Options26
- Tools Required32
- Acronyms33
Diagnostic Information35
- Start35
- Confirm the Installation Status36
- Power-On Reset Sequence36
  - Entering Diagnostics Mode36
- User Attendance Messages37
- Error Code Table 148
- Service Checks69
Diagnostic Aids207
- Understanding the Printer Control Panel (Models 5230N/Dn, 5350Dn, and 5530Dn)207
- Accessing Service Menus (Models 5230N/Dn, 5350Dn, and 5530Dn)208
- Index208
- Diagnostics Mode (Models 5230N/Dn, 5350Dn, and 5530Dn)209
O214
P227
- Configuration Menu (CONFIG MENU) (Models 5230N/Dn, 5350Dn, and 5530Dn)231
500 D234
- Best Speed235
- Exit Config Menu (Models 5230N/Dn, 5350Dn, and 5530Dn)235
- Understanding the Printer Control Panel (Model T656)235
- Accessing Service Menus (Model T656)236
B242
J261
50 L264
K264
100 C264
- Polygon Printhead Assembly275
- Oscillating Printhead Assembly277
  - Fuser278
- Fuser Components278
- Fuser Unit Assembly (Type 1 and Type 2)279
- LVPS Card Assembly282
- Xerographic and Print Cartridge Components284
- High Capacity Input Tray (HCIT) Tray Assembly290
- Sheet/550-Sheet Tray Assembly291
- Model 5230 Paper Path, Rolls, and Sensors295
- Models 5350Dn and 5530Dn Paper Path, Rolls, and Sensors296
Repair Information319
- Handling ESD-Sensitive Parts319
- Adjustments320
  - Polygon and Oscillating Printhead Mechanical Registration Adjustment320
- Oscillating Printhead Assembly Electronic Adjustment321
  - Alignment Assembly Adjustment322
  - Fuser Solenoid Adjustment324
  - Gap Adjustment324
- Removals325
  - Access Door Removal325
  - Alignment Assembly Removal325
  - Connection Access Cover, Rear Removal328
  - Connection Bezel Assembly, Rear Removal (5230N/Dn)328
  - Connection Bezel Assembly, Rear Removal (5350Dn and 5530Dn)329
  - Cover Assembly, Rear Lower Removal (5230N/Dn)330
  - Cover Assembly, Rear Lower (5350Dn and 5530Dn)330
  - Charge Roll Assembly Removal330
  - Door Assembly, Rear Removal332
  - Duplex Guide Assembly, Rear Removal (5350Dn, 5530Dn, and T656)332
- Duplex Assembly Removal (5350Dn, 5530Dn, and T656)334
- Duplex Cooling Fan Removal (5350Dn, 5530Dn, and T656)335
- Duplex Drive Motor Assembly Removal (5350Dn, 5530Dn, and T656)336
- Duplex Input Sensor Assembly Removal (5350Dn, 5530Dn, and T656)337
- Duplex Guide Assembly, Front Removal (5350Dn, 5530Dn, and T656)338
- Fuser Access Door Assembly Removal339
- Fuser Drive Release Linkage Removal340
- Fuser Unit Assembly Removal340
- Fuser Wiper Cover Assembly Removal341
- HVPS Card Assembly Removal342
- Inner Deflector Removal342
- Laser Cover Removal344
- LCD Screen Bezel Removal (5230N/Dn, 5350Dn, and 5530Dn)345
- LVPS Card Assembly Removal (5230N/Dn)346
- Main Cooling Fan Removal350
- Main Drive Motor Assembly Removal351
  - Media out Actuator Removal352
- Media Support Removal353
- Media Turn Guide Removal353
- MPF Cam Gear Removal354
- MPF Lift Plate Assembly Removal354
- MPF Media out Actuator Removal355
- MPF Pick Roll Assembly Removal355
- MPF Pick Solenoid Assembly Removal356
- MPF Tray Door Assembly Removal (5230N/Dn, 5350Dn, and 5530Dn)358
- Operator Panel Latch Assembly Removal (5230N/Dn, 5350Dn, and 5530Dn)360
- Operator Panel Door Assembly Removal (5230N/Dn, 5350Dn, and 5530Dn)361
- Operator Panel Hinge Assembly, Left Removal (5230N/Dn, 5350Dn, and 5530Dn)363
- Operator Panel Hinge Assembly, Right Removal (5230N/Dn, 5350Dn, and 5530Dn)364
- Operator Panel Door Assembly Removal (T656)367
- Operator Panel Cover Latch Assembly Removal (T656)370
- Option Drive Shaft Removal370
- Output Cover Assembly Removal372
- Pick Arm Assembly Removal373
- Pick Roll Assembly Removal375
- Print Cartridge Cooling Fan Removal375
- Print Cartridge Clamp Assembly Removal376
- Print Cartridge ID Connector Assembly Removal377
- Printhead Assembly Removal (5230N/Dn)378
- Printhead Assembly Removal (5350Dn, 5530Dn, and T656)379
- Redrive Assembly Removal381
- Redrive Motor Assembly Removal (5350Dn, 5530Dn, and T656)381
- Side Cover, Left Removal (5230N/Dn)383
- Side Cover, Left Removal (5350Dn, 5530Dn, and T656)385
- Side Cover, Right Removal (5230N/Dn)385
- Side Cover, Right Removal (5350Dn, 5530Dn, and T656)386
- Sensor (Duplex Input) Removal (5350Dn, 5530Dn, and T656)387
- Sensor (Media Out) Removal388
- Sensor (Input) Removal389
- Sensor Shield Assembly Removal390
- Sensor (Toner Density) Removal391
- Standard bin Actuator Assembly Removal391
- Switch (Media Size) Assembly Removal392
- System Card Assembly Removal394
- NVM Card Assembly Removal397
  - Transfer Roll Assembly Removal398
  - Transfer Roll Bracket Assembly, Left Removal399
  - Transfer Roll Bracket Assembly, Right Removal400
  - Transfer Deflector Removal401
  - Tray Roller Catch Assembly Removal401
  - Option Removals403
    - Bin Mailbox Rear Door Assembly Removal403
    - Bin Mailbox Left Inner Cover Removal404
    - Bin Mailbox Left Outer Cover Removal404
    - Bin Mailbox Right Outer Cover Removal405
    - Bin Mailbox Right Inner Cover Removal406
    - Bin Mailbox Top Cover Removal407
    - Bin Mailbox Media bin Full Actuator Removal408
    - Bin Mailbox Sensor (Pass Through) Removal409
    - Bin Mailbox Sensor (Media bin Empty) Removal410
    - Bin Mailbox Controller Card Assembly Removal411
    - Bin Mailbox Static Brush Mylar Assembly Removal412
    - Bin Mailbox Media bin Fifth Deflector Removal413
    - Bin Mailbox Media bin First through Fourth Deflector Removal414
    - Bin Mailbox Deflector Gate Solenoid Removal415
    - Bin Mailbox Media bin Extension Assembly Removal415
    - Bin Mailbox Transport Solenoid Removal417
    - Bin Mailbox Sensor (Deflector Gate HP) Removal418
    - Sheet Option Tray Assembly420
    - Sheet Media Tray Assembly Removal421
    - Sheet Pick Arm Bracket Assembly Removal421
    - Sheet Frame Assembly Removal423
    - Sheet Media out Actuator Removal423
    - Sheet Controller Card Assembly Removal425
    - Sheet Media Tray Assembly Removal426
    - Sheet Option Tray Assembly426
    - Sheet Pick Arm Bracket Assembly Removal427
    - Sheet Bellcrank Recoil Spring Removal428
    - Sheet Frame Assembly Removal429
    - Sheet Controller Card Assembly Removal430
    - Anti-Tip Latch Assembly Removal432
    - Sheet Option Drive Shaft with Spring Removal432
    - High Capacity Input Tray (HCIT)433
    - High Capacity Input Tray (HCIT) Media Tray Assembly Removal434
    - High Capacity Input Tray (HCIT) Tray Cover, Front Removal435
    - High Capacity Input Tray (HCIT) Cover, Rear Removal437
    - High Capacity Input Tray (HCIT) Cover, Right Removal439
    - High Capacity Input Tray (HCIT) Cover, Left Removal441
    - High Capacity Input Tray (HCIT) Anti-Tip Latch Assembly Removal442
    - High Capacity Input Tray (HCIT) Drawer Slide Assembly Removal443
    - High Capacity Input Tray (HCIT) Tray Lift Drive Motor Assembly Removal444
    - High Capacity Input Tray (HCIT) Controller Card Assembly Removal445
    - High Capacity Input Tray (HCIT) Media Size Actuator Assembly Removal446
    - High Capacity Input Tray (HCIT) Pick Arm Bracket Assembly Removal449
    - High Capacity Input Tray (HCIT) Tray Closed Latch with Spring Removal451
    - High Capacity Stacker Rear Door Assembly Removal452
    - High Capacity Stacker Right Cover Removal453
    - High Capacity Stacker Left Cover Removal454
    - High Capacity Stacker Media Output bin Assembly Removal455
    - High Capacity Stacker Controller Card Cover Panel Removal456
    - High Capacity Stacker Switch (Media bin HP) Removal457
    - High Capacity Stacker Sensor (Media bin Full) Assembly Removal458
    - High Capacity Stacker Sensor (Media bin Full) Bracket Assembly Removal458
    - High Capacity Stacker Controller Card Assembly (Upper and Lower) Removal459
  - High Capacity Stacker Right Frame Removal460
  - High Capacity Stacker Left Frame Removal461
  - High Capacity Stacker Upper Deflector Gate Removal462
  - High Capacity Stacker Sensor (Pass Through) Removal463
  - High Capacity Stacker Left Mounting Bracket Removal465
  - High Capacity Stacker Sensor (Deflector Gate HP) Removal466
  - Installing / Removing the RFID UHF Option467
  - Lower Interface Cable Assembly Removal475
  - Media Size Actuator Removal476
  - Media out Actuator Removal (Models 5350Dn and 5530Dn)477
  - Media Tray Catch Spring Removal477
  - Media Size Actuator Removal478
  - Media Tray Catch Spring Removal478
  - Media Tray Roller Catch Assembly Removal478
  - Output Expander Left Outer Cover Removal480
  - Output Expander Rear Door Assembly Removal480
  - Output Expander Left Inner Cover Removal481
  - Output Expander Right Outer Cover Removal481
  - Output Expander Right Inner Cover Removal482
  - Output Expander Media bin Full Actuator Removal483
  - Output Expander Media Output bin Assembly Removal483
  - Output Expander Sensors (Media bin Full) Assembly Removal484
  - Output Expander Controller Card Cover Panel Removal485
  - Output Expander Sensor (Media bin Full) Bracket Assembly Removal485
  - Output Expander Controller Card Removal487
  - Output Expander Sensor (Pass Through) Removal488
  - Output Expander Deflector Gate Removal489
  - Output Expander Sensor (Deflector Gate HP) Removal490
  - SFP Stapler Assembly Rear Door Assembly Removal491
  - SFP Stapler Assembly Right Cover Removal491
  - SFP Stapler Assembly Left Cover Removal492
  - SFP Stapler Assembly Top Cover Removal493
  - SFP Stapler Assembly Handle Cover Removal494
  - SFP Stapler Assembly LED Sensor Cover Removal495
  - SFP Stapler Assembly Sensor (Finisher bin Media Present) Removal496
  - SFP Stapler Assembly Standard Output bin LED and LED Clear Lens Removal497
  - SFP Stapler Assembly Tamper Drive Belt Removal498
  - SFP Stapler Assembly Tamper Drive Motor Assembly Removal499
  - SFP Stapler Assembly Media Stack Flap and Media Stack Flap Actuator Removal500
  - SFP Stapler Assembly Stapler Unit Assembly Removal501
  - SFP Stapler Assembly Paddle Drive Motor Assembly Removal502
  - SFP Stapler Assembly Sensor (Media Stack) Removal503
  - SFP Stapler Assembly Sensor (Paddle HP) Removal504
  - SFP Stapler Assembly Sensor (Stapler Access Door Interlock) Removal505
  - SFP Stapler Assembly Sensor (Tamper HP Left and Right) Removal506
  - SFP Stapler Assembly Sensor (bin Full Send) Removal507
  - SFP Stapler Assembly Sensor (Media in Stapler) Removal508
  - SFP Stapler Assembly Sensor (Deflector HP) Removal509
  - Sensor (HCIT Tray Raised HP) with Cable Assembly Removal511
  - Stapler/Stacker Controller Card Assembly Removal511
  - Sensor (HCIT Pass Through) with Cable Removal514
  - Sensor (Pass Through) with Cable Removal515
  - Tray Roller Catch Assembly Removal515
  - Tray Roller Catch Assembly Removal516
  - Upper Interface Cable Assembly Removal517
Connector Locations and Connections519
Preventive Maintenance521
- Safety Inspection Guide521
- Lubrication Specifications521
- Individual Maintenance Part Expected Life521
1000 M522
- Scheduled Maintenance522
- Maintenance Kit522
- Parts Catalog523
- How to Use this Parts Catalog523
- Assembly 1: Covers524
- Assembly 2: 5230N/Dn, 5350Dn, and 5530Dn Operator Panel526
- Assembly 3: T656Dne Operator Panel, MPF and Smart Card528
- Assembly 4: Drive Motor Assemblies and Duplex530
- Assembly 5: Media Path and Ducts532
- Assembly 6: Printhead, Charge, and Transfer534
- Assembly 7: Pick Arm Assembly, Trays, and MPF536
- Assembly 8: LVPS, Fuser and Electrical Cables 1538
- Assembly 9: HVPS, System Card, and Electrical Cables 2540
- Assembly 10: 250 Sheet Option Tray Assembly542
- Assembly 11: 550 Sheet Option Tray Assembly544
- Assembly 12: HCIT Sheet Option Tray Assembly546
- Assembly 13: SFP Stapler Assembly #1548
- Assembly 14: SFP Stapler Assembly #2550
- Assembly 15: SFP Stapler Assembly #3552
- Assembly 16: SFP Stapler Assembly #4554
- Assembly 17: 5-Bin Mailbox #1556
- Assembly 18: 5-Bin Mailbox #2558
- Assembly 19: High Capacity Stacker560
- Assembly 20: Output Expander562
- Assembly 21: Envelope Feeder and External Duplex564
- Assembly 22: RFID UHF Option Assembly566
- Assembly 23: Miscellaneous567
- Assembly 24: Power Cords569
- Assembly 25: Universal Trays and Accessories570
Part Number Index575

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