TABLE OF CONTENT
S
Introduction...................................................................................................................................... i
EC Declaration of Conformity—Windrower Lift Sling ...........................................................................ii
EC Declaration of Conformity—Windrower Assembly Supports...........................................................iv
List of Revisions ..............................................................................................................................vi
1 Safety.................................................................................................................................................... 1
1.1 Signal Words ................................................................................................................................... 1
1.2 General Safety ................................................................................................................................ 2
1.3 Battery Safety.................................................................................................................................. 4
1.4 Safety Signs.................................................................................................................................... 5
2 Unloading the Windrower ...................................................................................................................... 7
2.1 Unloading Container ........................................................................................................................ 7
2.2 Moving to Assembly Area................................................................................................................. 8
2.2.1 Moving to Assembly Area: Crane Method.................................................................................. 8
2.2.2 Moving to Assembly Area: Forklift Method............................................................................... 10
2.3 Removing Wheel and Step Assembly.............................................................................................. 12
2.4 Removing Drive Wheels................................................................................................................. 16
2.5 Removing Platforms....................................................................................................................... 18
2.6 Removing Hand Rails and Exhaust Stack........................................................................................ 20
2.7 Removing Leg Assemblies............................................................................................................. 21
2.8 Removing Wheel and Platform Support ........................................................................................... 24
3 Assembling the Windrower................................................................................................................. 27
3.1 Assembling Support Stand............................................................................................................. 27
3.2 Lifting Windrower onto Stand.......................................................................................................... 28
3.2.1 Lifting Windrower onto Stand: Crane Method........................................................................... 28
3.2.2 Lifting Windrower onto Stand: Forklift Method.......................................................................... 30
3.3 Installing Legs ............................................................................................................................... 31
3.4 Installing Drive Wh eels................................................................................................................... 34
3.5 Installing Caster Wheels................................................................................................................. 36
3.6 Installing Hydraulics....................................................................................................................... 40
3.6.1 Installing Hydraulics on an M205............................................................................................. 40
3.6.2 Installing Hydraulics on an M155............................................................................................. 43
3.6.3 Installing Hydraulics on an M105............................................................................................. 53
3.7 Removing Battery Shipping Shield.................................................................................................. 61
3.8 Unpacking Ignition Keys................................................................................................................. 62
3.9 Installing Platforms ........................................................................................................................ 64
3.10 Installing Steps.............................................................................................................................. 68
3.11 Installing Exhaust Stack ................................................................................................................. 69
3.12 Positioning Light and Mirror Assemblies.......................................................................................... 71
3.13 Connecting Batteries...................................................................................................................... 72
3.13.1 Connecting Batteries on an M205 or M155 .............................................................................. 72
3.13.2 Connecting Batteries on an M105............................................................................................ 73
3.14 Priming Hydraulic System .............................................................................................................. 75
3.14.1 Priming Hydraulic System on an M205 .................................................................................... 75
3.14.2 Priming Hydraulic System on an M155 .................................................................................... 76
3.14.3 Priming Hydraulic System on an M105 .................................................................................... 80
3.15 Starting Engine .............................................................................................................................. 84
3.16 Checking Traction Drive................................................................................................................. 87
3.17 Removing Windrower from Stand ................................................................................................... 88
3.17.1 Removing Windrower from Factory Stand................................................................................ 88
3.17.2 Removing Windrower from Field Stand.................................................................................... 89
3.18 Installing AM/FM Radio .................................................................................................................. 90
3.19 Installing Beacons.......................................................................................................................... 94
3.20 Installing the Slow Moving Vehicle (SMV) Sign ................................................................................ 96
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Revision A
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