Trainee Guide TR-L2-M2000
Level 2 Maintenance Training – M-2000 Dispensing Systems iii P/N 73-0018-00 (Revision B)
Table of Contents
Contents Page
Change Record ............................................................................................................ i
Table of Contents....................................................................................................... iii
Manual/Conventions Review ........................................................................................ v
Terminal Objectives.................................................................................................... vi
Course Master Schedule.............................................................................................. vii
Classroom Safety ...................................................................................................... ix
Final Certification ...........................................................................................................xiii
MODULE 1 Equipment Safety
1.1 Basic Platform and Optional Modular Components .............................. 1-2-1
1.2 Safety Warning Labels .................................................................. 1-2-13
1.3 Power Supply and AC Distribution ...................................................... 1-2-15
1.4 Emergency Shutdown Procedure........................................................ 1-2-19
1.5 Proper Powering On and Off Procedures ............................................. 1-2-23
1.6 Safety Interlock and Light Pole Beacon............................................... 1-2-27
1.7 Facility Requirements........................................................................ 1-2-31
1.8 Safety Precautions ............................................................................ 1-2-33
MODULE 2 Equipment Operation
2.1 Power Distribution .............................................................................. 2-2-1
2.2 Dispensing System Modules................................................................. 2-2-7
2.3 Pneumatic Distribution .................................................................... 2-2-11
2.4 Theory of Operation.......................................................................... 2-2-19
2.5 Vision System................................................................................... 2-2-27
2.6 Dispense Valves .............................................................................. 2-2-33
2.7 Height Sensor ................................................................................ 2-2-45
2.8 Linear Encoders................................................................................ 2-2-57
2.9 Needle Sensor .................................................................................. 2-2-65
2.10 Needle Heater .................................................................................. 2-2-75
2.11 Heater Modules ................................................................................ 2-2-81
2.12 Conveyor ......................................................................................... 2-2-89
2.13 Board Sensors .................................................................................. 2-2-97
2.14 Tooling Flow Controls.......................................................................2-2-103
2.15 SMEMA Transfer ..............................................................................2-2-107
MODULE 3 Routine Maintenance
3.1 Routine Maintenance Procedures ......................................................... 3-2-1
3.2 Purge Boot and Weigh Station ............................................................. 3-2-3
3.3 Scale Calibration ................................................................................. 3-2-7
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