Trainee Guide TR-L2-M2000
Level 2 Maintenance Training – M-2000 Dispensing Systems iv P/N 73-0018-00 (Revision B)
Table of Contents (Continued)
MODULE 3 Routine Maintenance (Continued)
3.4 Draining the Air Regulator Water Trap................................................ 3-2-15
3.5 XYZ Rails ......................................................................................... 3-2-17
3.6 Dispense Pumps/Valves..................................................................... 3-2-21
3.7 Cleaning and Replacing Fans and Vents.............................................. 3-2-49
3.8 Conveyor Belts ................................................................................. 3-2-51
3.9 Tensioning the Cables ....................................................................... 3-2-57
MODULE 4 Troubleshooting
4.1 Obtaining Asymtek Technical Support .................................................. 4-2-1
4.2 XYZ Axis Failure.................................................................................. 4-2-5
4.3 Pneumatic Failure ............................................................................... 4-2-9
4.4 Conveyor Failure............................................................................... 4-2-11
4.5 Heater Failure .................................................................................. 4-2-13
4.6 Scale Failure..................................................................................... 4-2-19
4.7 Vision System Failure ........................................................................ 4-2-21
4.8 Dispense Valve Failure ...................................................................... 4-2-23
4.9 Height Sensor Failure........................................................................ 4-2-37
4.10 Needle Sensor Failure ....................................................................... 4-2-39
4.11 Removing and Replacing Fuses .......................................................... 4-2-41
4.12 Communications Error....................................................................... 4-2-47
4.13 Testing the I/O Functions of the Dispenser and Conveyor .................... 4-2-49
4.14 Reinitializing Conveyor Controller Memory........................................... 4-2-59
4.15 Reinitializing the PMAC...................................................................... 4-2-63
4.16 PMAC Plot ........................................................................................ 4-2-69
MODULE 5 Module and PCA Replacement
5.1 Removing and Replacing the Power Manager Module............................. 5-2-1
5.2 Removing and Replacing the Conveyor Controller Module....................... 5-2-5
5.3 Removing and Replacing the Temperature Controller Module ................. 5-2-9
5.4 Removing and Replacing the Heater Relay Module............................... 5-2-13
5.5 Removing and Replacing the PCA’s..................................................... 5-2-17
APPENDICES
Site Map – Building 1, Asymtek, Carlsbad ...........................................................................A
Site Map – Building 2, 1st Floor, Asymtek, Carlsbad.............................................................B
Site Map – Building 2, 2nd Floor, Asymtek, Carlsbad ...........................................................C
Site Map – Building 3, Asymtek, Carlsbad ...........................................................................D
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