Cont. 7
C o n t e n t s
DC590+ DC DIGITAL DRIVE
CHAPTER 1 GETTING STARTED
About this Manual ............................................................. 1-1
How the Manual is Organised 1-1
Initial Steps 1-1
Equipment Inspection and Storage ..................................... 1-2
Packaging and Lifting Details ............................................. 1-2
CHAPTER 2 PRODUCT OVERVIEW
Product Range .................................................................. 2-1
590+ Controller (Frames 1 & 2) 2-3
590+ Controller (Frame 3) 2-4
590+ Controller (Frames 4 & 5) 2-5
590+ Controller (Frame 6) 2-6
590+ Product (Frame H) 2-7
590+ Door Assembly (Frames 3, 4, 5, 6 & H) 2-8
How it Works .................................................................... 2-9
Control Features ............................................................. 2-10
Keypads ......................................................................... 2-11
Option Boards ................................................................ 2-11
CHAPTER 3 INSTALLING THE DRIVE
Mechanical Installation ...................................................... 3-1
Unpacking the Drive 3-1
Lifting the Drive 3-1
Mounting the Drive 3-5
Ventilation and Cooling Requirements 3-6
AC Line Choke 3-7
Filtering 3-8
Electrical Installation .......................................................... 3-9
Minimum Connection Requirements 3-11
Connection Diagrams 3-13
Power Connections 3-17
Control Connections 3-22
Motor Field Options 3-30
Internal/External Supply (Frames 2, 3, 4 & 5) 3-30
DC Contactor - External Va Sensing 3-34
Power Board - PCB Reference 385851 (Frame 3) 3-34
Power Board – PCB Reference 466701 (Frames 4 & 5) 3-35
External Connections (Frames 6 & H) 3-36
Power Board Circuit Descriptions 3-37
AH470280U001, U002, U003, U004 (Frame 1) 3-37
AH470330 (Frame 2) 3-39
AH385851U002, U003, U004, U005 (Frame 3) 3-41
AH466701U001, U002, U003 (Frames 4 & 5) 3-46
AH469419 (Frame 6) 3-49
AH466001U001, U101 (Frame H) 3-50
Optional Equipment ........................................................ 3-53
Remote Mounting the Keypad 3-53
Speed Feedback and Technology Options 3-56
External AC Supply EMC Filter Installation 3-60
Earth Fault Monitoring Systems 3-62
Frame 6: Assembly and Installation .................................. 3-63
Assembly 3-65
Electrical Installation 3-73
Frame H: Additional Information...................................... 3-74
Installation Drawings....................................................... 3-75
Drive Installation Drawings 3-75
Filter Installation Drawings 3-87
Line Choke Installation Drawings 3-94
CHAPTER 4 OPERATING THE DRIVE
Pre-Operation Checks ....................................................... 4-1
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