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Agilent Technologies 5DX Service Guide
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5DX
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Agil
ent 5
DX Servic
e Gu
ide
Manual V
ersion A
Revision Number
June 26,
2000 1
1:25 am
2
Table of Contents
Default Chapter
13
Table of Contents
13
1 Introduction and Overview
19
What's in the Agilent 5DX Service Guide
20
What's New with the Series 3
21
What Is the 5DX Automated X-Ray Inspection System
22
How It Works
22
The 5DX System Process
24
5DX Overview
25
Electronics Bay
26
Subsystems of the Agilent 5DX System
28
Safety Interlock Subsystem
29
X-Ray High Voltage Power Supply
29
Panel Handling Subsystem
30
Surface Map Subsystem
30
Imaging Subsystem
30
Pneumatics Subsystem
30
System Controller and Expansion Chassis
30
User Interface
31
2 Safety Summary
33
Safety Summary
34
Warnings
35
Emergency Stop
36
Emergency Procedures
38
X-Ray Safety
40
Effects of Radiation
40
X-Ray Dose Limits
40
Definition of a Cabinet X-Ray System
41
Built-In Safety Features
41
Registration Requirements
41
X-Ray Safety
42
X-Ray Safety Precautions
42
Safety Requirements
43
High Voltage Safety
43
High Voltage Subsystem
43
Power Distribution Unit (PDU)
44
Mechanical Safety
44
Laser Safety
46
Additional Information
46
Agilent 5DX System Training
47
3 Safety Interlock Subsystem
49
Overview
50
Safety Interlock Controller
51
Normal Operation Leds
52
Diagnostic Leds
52
Watchdog Timer
54
Safety Interlocks
54
Safety Interlock Locations
55
Safety Interlock Switches
56
Safety Interlock Chains
58
Operator Control Console
62
Adjusting the Safety Interlocks on the Inner Barrier
63
Adjusting the Outer Barrier's Primary Safety Interlock
66
Adjusting the Outer Barrier's Secondary Safety Interlock
71
4 Power Subsystem
77
Overview
78
Power Distribution Unit
80
Input Specifications
81
Switched Output Terminals
81
Unswitched Output Terminals
82
Controls and Indicators
82
High/Low Line Monitoring/Protection
83
Emergency Shutdown
83
PDU Circuit Breakers and Fuses
84
Wiring Diagrams
85
Low Voltage Assembly
91
Focus Coil Power Supply
91
Vacion Pump Power Supply
93
Camera Power Supply
93
X-Ray High Voltage Power Supply
94
Emergency Stop Buttons and X-Ray Indicators
96
Long Term Shutdown for the Agilent 5DX System
98
Startup Procedure for the Agilent 5DX System
100
Recover from an Emergency Stop
104
System Status Beacon
106
5 Panel Handling Subsystem
107
Panel Handling Subsystem Introduction
108
Agilent 5DX Panel Handling Configurations
110
Panel Handling Modes
110
Configuring a System for Right to Left Flow through
112
Dual Panel Test Mode
112
SMEMA Interface Standards
112
Introduction
112
Communication Signals
114
SMEAMA Connections through the Digital I/O Assembly
117
Panel Handling Subsystem Components
118
Panel Handling Subsystem Components
119
X-Ray Cabinet and Barriers
120
Outer Cabinet and Outer Barriers
120
Inner Cabinet and Inner Barrier
121
XYZ Stage Assembly
122
X-Axis and Y-Axis Servomotors
123
Z-Axis Stepper Motors
125
XYZ Stage Panel Conveyor Assemblies
126
XYZ Stage Panel Conveyor Belts
128
Motion Control Assembly
134
Motion Control Diagnostic Access Module
135
Servo Modules
138
Backplane
139
Automatic Width Adjust (AWA) and Z-Axis Stepper Drivers
139
Motion Enable Control
140
Motor Relay Control
141
Motion Controller PCI Cards
144
Motion Controller PCI 1
144
Motion Controller PCI 2
147
Digital I/O Assembly
148
Panel Handling Software
157
6 Pneumatic Subsystem
159
Introduction
160
Pneumatic Subsystem Components
161
Pneumatic Gauge, Regulator, and Filter Assembly
162
Main Safety Valve
164
Internal Manifold
165
Inner Barrier
166
Barrier Operation
169
Adjusting the Air Cylinder
172
Other Inner Barrier Components
173
Adjustment/Replacement of the Inner Barrier Encoder
174
Setting the Positions for the Encoder
178
7 Surface Map Subsystem
182
Overview
182
XYZ Panel Orientation (Loaded)
182
Panel Alignment
183
Alignment Accuracy
183
Surface Map
185
Offset (X&Y)
185
Laser Adjustment
185
Surface Map Subsystem Components
186
Surface Map Laser
186
Laser Theory of Operation
188
Laser View Camera
189
Panel View Camera
190
8 Imaging Subsystem
191
Overview
192
Image Generation Process
193
Image Acquisition Process
196
Image Acquisition Theory of Operation
196
Image Analysis
198
Imaging Subsystem Components
199
Image Generation Components
199
Image Acquisition Components
199
Image Analysis Components
199
System Controller
199
X-Ray Scan Controller
200
Rotary Scintillator Assembly
210
Interface Card
214
Frame Grabbers
215
X-Ray Image Camera
215
9 System Controller
219
Overview
219
Expansion Chassis
221
10 Maintenance
225
Introduction
226
Maintenance Activity Conventions
227
Preventative Maintenance (PM) Checklist
228
General Maintenance
231
Check the Operation of the System Status Beacon
231
Check X-Ray High Voltage Power Supply Status
233
Check X-Ray Tube Dielectric Pressure
235
Check the Panel View Camera Light
237
Electronics Bay Maintenance
239
Check the Focus Coil Power Supply Setting
239
Clean All Filters and Fans
242
Main Cabinet Maintenance
246
Check the Vac-Ion Power Supply
246
Check the System Air Pressure/Low Pressure Regulator
250
Inspect the Laser Camera Lights
251
Inspect Main Cabinet Cables
253
Inspect the XYZ Stage Conveyor Belts
254
Inspect Left and Right PIP Sensor Flags
255
Lubricate the XYZ Stage Lead Screws and Rails
257
Clean and Inspect the Rotary Scintillator Shield
260
Check the Auto Width Adjust
261
Clean and Inspect the Main Cabinet
263
Lubricate XYZ Stage Rail Cars
264
Replace the XYZ Stage Conveyor Belts
265
Replace the Conveyor Belt Motor Control Relays
265
Software Diagnostics
266
Check the Inner Barrier Encoders
266
Run Position Repeatability Test
267
Run Resolution Test
268
Run X-Ray Safety Test
269
Run the Confirmation and Adjustment Procedures
269
Backup the Hard Drive
269
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Agilent Technologies 5DX Specifications
General
Brand
Agilent Technologies
Model
5DX
Category
Medical Equipment
Language
English
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