2000X energy Power Supply Chapter 7: Maintenance
Instruction Manual System Alarm Tables
011-003-991 EN 7-31
Force Step Conflict The force step at distance is equal to or less than
the minus reject collapse limit. This alarm cannot
occur in collapse welding mode.
Either lower reject limit or raise the step
at distance setting.
Force Step Conflict The force step at distance is equal to or less than
the minus suspect collapse limit. This alarm
cannot occur in collapse welding mode.
Either lower the suspect limit or raise the
step at distance setting.
Force Step Conflict The force step at energy is equal to or greater than
the plus suspect energy limit. This alarm cannot
occur in energy welding mode.
Either raise the suspect limit or the step
at energy setting.
Force Step Conflict The force step at collapse distance is equal to or
greater than the plus reject collapse limit. This
alarm cannot occur in collapse welding mode.
Either raise the reject limit or lower the
step at collapse setting.
Force Step Conflict The force step at distance is equal to or greater
than the plus suspect collapse limit. This alarm
cannot occur in collapse welding mode.
Either raise the suspect limit or lower the
step at distance setting.
Force Step Conflict The force step at peak power is equal to or greater
than the peak power cutoff value. This alarm can
occur in all modes except peak power.
Either raise the peak power cutoff or
lower the step at power setting.
Force Step Conflict The force step at peak power is equal to or greater
than the peak power setting. This alarm cannot
occur in peak power mode only.
Either raise the peak power setting or
lower the step at peak power setting.
Force Step Conflict The force step at energy is equal to or greater than
the energy setting. This alarm cannot occur in
energy mode only.
Either raise the energy setting or lower
the step at energy value.
Force Step Conflict The force step at energy is equal to or greater than
the maximum energy compensation setting. This
alarm will occur in time mode with the energy
compensation on only.
Either raise max energy compensation or
lower the step at energy setting.
Force Step Conflict The force step at time is equal to or greater than
the maximum weld time. This alarm can occur in all
weld modes except time.
Either increase the max weld time or
lower the step at time setting.
Force Step Cutoff The collapse cutoff distance is equal to or less than
the step at collapse distance. this alarm can occur
in all welding modes except collapse.
Either decrease the step at collapse
distance or increase the collapse cutoff
distance.
Hold Force >
Pressure
The hold force was entered when the set pressure
was 80 psi. The pressure was then reduced to 60
psi. Therefor this force can no longer be reached.
Re-enter the hold force value or go into
horndown and increase the pressure to
80 psi.
No Force Step The force step at time value was not reached. Manually inspect the part. If the part is
acceptable, turn force stepping off. If the
part is not acceptable, you might want to
adjust your main parameter.
Table 7.8 Setup Alarms and Messages, with Probable Cause
and Corrective Action (Continued)
Model
Display
Message
Alarm Condition/Cause Corrective Action