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Daewoo Mega 500-V - Determine Plate Clearance

Daewoo Mega 500-V
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S0602170K
Page 84
Axle (ZF AP 420R)
10. Assemble alternating inner and outer
plates, starting with one inner plate.
NOTE:
Number and installation
position of the inner and outer
plates, see corresponding list of
spare parts (according to the
Version).
Determine Plate Clearance
1. Differential case
Measure dimension A from the flange-
mounted surface to the outer plate.
Dimension A e.g. 3.40 mm (0.1339
in).
2. Housing cover
Determine dimension B from the contact
face (outer plate) to the flange-mounted
surface.
Dimension B e.g. 3.10 mm (0.1220
in).
NOTE:
The proscribed end play (=
plate clearance) is 0.2 - 0.8 mm
(0.0079 - 0.0315 in), whilst the
lower value should be found.
The end play is corrected by
installing outer plates of
corresponding thickness, whilst
the plate thickness must be
equal on both differential sides.
EXAMPLE
Dimension A 3.40 mm (0.1339 in)
Dimension B - 3.10 mm (0.1220 in)
Difference = Plate clearance = 0.30 mm (0.0118 in)
Figure 179
Figure 180
Figure 181

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