Daewoo Mega 500-V - Determination of Plate Clearance

S0602170K
Page 100
Axle (ZF AP 420R)
14. Assemble alternating inner and outer
plates, starting with one inner plate.
NOTE: Number and installation
position of inner and outer
plates, see corresponding List
of Spare Parts (according to the
Version).
Determination of Plate Clearance
1. Differential case
Measure dimension A from the flange-
mounted surface to the outer plate.
• Dimension A e.g. 4.00 mm (0.1575
in).
2. Housing cover
Determine dimension B from the contact
face (outer plate) to the flange-mounted
surface.
• Dimension B e.g. 3.80 mm (0.1496
in).
NOTE: The proscribed end play (=
plate clearance) is 0.2 - 0.8 mm
(0.0079 - 0.0315 in), whilst the
lower value should be found.
The end play is corrected by
the installation of outer plates of
corresponding thickness whilst
the plate thickness must be
equal on both differential sides.
EXAMPLE
Dimension A 4.00 mm (0.1575 in)
Dimension B - 3.80 mm (0.1496 in)
Differential = Plate clearance = 0.20 mm (0.0079 in)
Figure 224
Figure 225
Figure 226