Daewoo Mega 500-V - Determination of Plate Clearance

S0602170K
Page 115
Axle (ZF AP 420R)
Determination of Plate Clearance
1. Differential case
Measure dimension A from the flange-
mounted surface to the outer plate.
• Dimension A e.g. 4.20 mm (0.1654
in).
2. Housing cover
Determine dimension B from the contact
face (outer plate) to the flange-mounted
surface.
• Dimension B e.g. 3.80 mm (0.1496
in).
NOTE: The proscribed end play (=
plate clearance) is 0.2 - 0.8 mm
(0.0079 - 0.0315 in), whilst the
lower value should be found.
The end play is corrected by the
installation of outer plates of
corresponding thickness whilst
the plate thickness must be
equal on both differential sides.
EXAMPLE
3. Make the two thrust washers adhere with
grease in the housing cover.
NOTE: Mount the brass washer on top
wish the lubricating groove
facing the side gear.
Dimension A 3.40 mm (0.1339 in)
Dimension B - 3.10 mm (0.1221 in)
Differential = Plate clearance = 0.30 mm (0.0118 in)
Figure 272
Figure 273
Figure 274