Steris Vision 1321

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STERIS Corporation

5960 Heisley Road

Mentor, OH 44060-1834 • USA

440-354-2600 • 800-548-4873

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Table of Contents7
Safety Precautions12
Safety Precautions - Introduction12
Symbols and Labels16
Equipment Symbols16
Nameplate Symbols17
Transportation and Storage18
Installation Verification19
Technical Specifications - Introduction19
Voltage, Amperage and Power Consumption19
Noise Level19
Seismic Anchorage System (Accessory)19
Permissible Environmental Conditions19
Installation Verification20
Chemicals and Cycles - Introduction21
Using Prolystica Ultra Concentrate Chemicals22
Using Other STERIS Chemicals23
Using a Drying Agent for Thermal Rinse Phase25
Using an Acid Chemical for DECONTAM Cycle25
Using Other Chemicals26
Component Identification27
Component Identification - Introduction27
Washer/Disinfector - General27
Chamber Doors28
Chamber - General28
Debris Screen29
Traveler Spray Arms30
Guiding Rails30
Chamber Floor - Tilting31
Mechanical Cores31
Reservoirs32
Electrical Box33
Chemical Dispensing System33
Drying Pre-Filter and HEPA Filter33
Floor Ramps (Accessory)34
Control System - General Description34
Power (ON/OFF) Toggle Switch35
Printer35
Bar Code Reader (Accessory)36
Control System - Touch Screens36
Operating Modes - Introduction37
Ready Mode37
Standby Mode37
Cycle Mode38
Supervisor Mode38
Service Mode39
Touch Pads - Door Control39
Touch Pads - Cycle Processing39
Touch Pads - Navigation and Function41
Touch Pads - Alarm Acknowledge41
Touch Pads - Data Entry and Access41
Audible Signal42
Emergency Safety Feature - Lock/Unlock Key Selector42
Emergency Safety Feature - Emergency Stop Pushbuttons42
Emergency Safety Feature - Emergency Stop Cables43
Emergency Safety Feature - Chamber Door Interlock Mechanism44
Emergency Safety Feature - Obstruction Sensor44
Process Verification (PV)44
Loading Racks - Introduction45
Loading Rack - Vision CW Container Rack45
Loading Rack - Vision CW Utensil Rack45
Loading Rack - Vision CW Instrument Washing Manifolded Rack (Option)46
Operating Instructions47
Operating Instructions - Introduction47
Before Operating Washer/Disinfector - General47
Before Operating Washer/Disinfector - Door Operation49
Before Operating Washer/Disinfector - Door Obstruction50
Before Operating Washer/Disinfector - Reservoirs50
Reservoirs - Water Recycling51
Reservoirs - Fresh Water51
How to Load Racks51
Loading Vision CW Container Rack52
Loading Vision CW Utensil Rack53
Loading Vision CW Instrument Washing Manifolded Rack (Option)54
Loading Surgical Case Carts56
Loading Washer/Disinfector56
Typical Cycle Operation - General67
Pre-Wash Phase (INSTRUMENT Wash Option)69
Wash Phase69
Thermal Rinse Phase70
Drying Phase70
Unloading Washer/Disinfector70
Using Standby Mode - General73
Using Standby Mode When in Ready Mode73
Using Standby Mode When Cycle Is in Progress75
Responding to a Warning Message78
Responding to an Alarm79
Stopping or Aborting a Cycle80
Shutdown82
Power Failure82
Emergency Stop Pushbutton Procedure84
Emergency Stop Cable Procedure87
Visual Inspection90
Cycle and Control Value Programming91
Cycle and Control Value Programming - Introduction91
Cycle and Control Value Programming - General91
Process Verification - Chemical Injection Range98
Using Process Verification (PV)98
Introduction-Supervisor Mode - General99
Logging in Supervisor Mode99
Supervisor Mode Menus102
Supervisor Menu - Supervisors104
Supervisor Menu - Cycles: General107
Modifying a Validated Cycle107
Copying/Creating a Customized Cycle110
Modifying a Customized Cycle112
Assigning Bar Code Tag Numbers (Bar Code Reader Accessory)115
Supervisor Menu - Machine Setup116
Supervisor Menu - Print118
Supervisor Menu - Reservoirs121
Supervisor Menu - Reminders122
Supervisor Menu - Transfer PDF Reports124
Routine Maintenance127
Routine Maintenance - Introduction127
Routine Maintenance - General127
Routine Maintenance128
Debris Screen130
Clean Washer/Disinfector Exterior131
Decontam Cycle133
Chemical Container Replacement143
Changing Printer Paper Roll and Ink Cartridge (Accessory)144
Traveler Spray Arm Assemblies148
Vision CW Instrument Washing Manifolded Rack Spray Arm Assemblies158
Emergency Stop Cables164
Emergency Stop Pushbuttons165
Troubleshooting167
Troubleshooting - Introduction167
Troubleshooting - General167
Alarm# 1 Emergency Stop168
Alarm# 2 Load Door Locking System Malfunction169
Alarm# 3 Unload Door Locking System Malfunction169
Alarm# 4 Load Door Unlocked During Cycle170
Alarm# 5 Unload Door Unlocked During Cycle170
Alarm# 6 Spray Arms Not Moving171
Alarm# 7 Recirculation Process Malfunction172
Alarm# 8 Motor Overload Tripped172
Alarm# 9 Sump Draining/Recycling Malfunction173
Alarm# 10 Water Recirculation Pressure Transmitter Defective173
Alarm# 11 Water Recycling Malfunction174
Alarm# 12 Water Recirculation Temperature too High174
Alarm# 13 Water Recirculation too Long to Heat175
Alarm# 14 Water Recirculation RTD Defective175
Alarm# 15 Reservoir #1 Water Temperature too High176
Alarm# 16 Reservoir #1 RTD Defective176
Alarm# 17 Reservoir Overflow177
Alarm# 18 Reservoir #1 Hot Water Not Filling177
Alarm# 19 Reservoir #1 Pure Water Not Filling178
Alarm# 20 Reservoir #2 Hot Water Not Filling178
Alarm# 21 Reservoir #2 Cold Water Not Filling179
Alarm# 22 Reservoir #3 Hot Water Not Filling179
Alarm# 23 Reservoir #1 Level Sensors Defective180
Alarm# 24 Reservoir #2 Level Sensors Defective180
Alarm# 25 Reservoir #3 Level Sensors Defective181
Alarm# 26 Reservoir #1 Draining or Transfer Malfunction181
Alarm# 27 Reservoir #2 Draining or Transfer Malfunction182
Alarm# 28 Reservoir #3 Draining or Transfer Malfunction182
Alarm #29 Chamber Pressure Abnormal182
Alarm# 30 Dosing System Communication Failure183
Alarm# 31 Chemical #1 Low Level183
Alarm# 32 Chemical #2 Low Level184
Alarm# 33 Chemical #3 Low Level184
Alarm# 34 Chemical #4 Low Level185
Alarm# 35 Chemical #5 Low Level185
Alarm# 36 Compressed Air Not Detected186
Alarm# 37 Reservoir #1 too Long to Heat186
Alarm# 38 Water Recirculation Pressure Switch Defective187
Alarm# 39 PV Chemical Injection with Pump #1 out of Range187
Alarm# 40 PV Chemical Injection with Pump #2 out of Range188
Alarm# 41 PV Chemical Injection with Pump #3 out of Range188
Alarm# 42 PV Thermal Temperature out of Range189
Alarm# 48 over Temperature Switch Tripped190
Alarm# 49 Dosing System Software Outdated190
Alarm# 50 Analog Sensor Calibrations Have Been Reset to Factory Default Values191
Alarm# 51 Cycles Returned to Factory Default Values, Warn Supervisor191
Warning# 1 Hot Water Pressure below Requirement191
Warning# 2 Pure Water Pressure below Requirement192
Warning# 3 Hot Water Pressure above Requirement192
Warning# 4 Pure Water Pressure above Requirement192
Warning# 5 Cold Water Pressure below Requirement193
Warning# 6 Cold Water Pressure above Requirement193
Warning# 7 Cycle Parameters Have Been Reset to Factory Default Values193
Warning# 8 Cycle Chemical Injection Rates Have Been Reset to Factory Default Values194
Warning# 9 Temperature Not Reached by Reservoir #1 During DECONTAM Cycle Wash194
Windows Message: Sterishmi.exe Is Not Responding194
Bar Code Reader (Accessory) Does Not Operate Properly195
Chamber Does Not Drain Properly195
Chemical Leaks from Mechanical Core Dosing System195
Display Shows Blank Red Screen with an Error Message196
Door Fails to Open196
Door Obstruction196
Doors Do Not Open Completely197
Doors Open And/Or Close too Quickly197
Doors Open And/Or Close too Slowly And/Or Vibrate197
Excessive Vapor Exhausting from Chamber Vacuum/Pressure Safety Damper197
Excessive Vapor Exhausting from Doors198
Foam in Chamber or Inside Reservoirs198
Floor Tilting System Lifting too Slowly, Not Lifting or Stays in Upper Position198
Generated Printout Is Light or Blank, or Parts of Characters Are Missing on Generated Printout199
Incomplete Drying199
Insufficient or no Water Entering Chamber through Horizontal Traveler Spray Arms200
Insufficient or no Water Entering Chamber through Manifolded Rack200
Interior Light Is off When Building Electrical Supply Disconnect Switch Is on200
Load Comes out Dirty at Cycle End201
Manifolded Rack Spray Arms Not Turning202
No Audible Signal When Alarm Occurs, When Cycle Is Completed, Etc202
No Display on Touch Screen(S)202
Noisy Drying Fan203
Noisy Exhaust Fan203
Paper Is Not Taken up into Paper Takeup203
Phase Stops for no Apparent Reason203
Printer Does Not Work204
Printer Printout Is Erratic204
Printer Works but Does Not Print204
Recirculation Pump Abnormally Noisy205
Touch Screen Does Not Work Properly205
Travelers Moving too Slowly205
Travelers Vibrating205
Water Leaks from Washer/Disinfector206
Replacement Parts and Products207

Steris Vision 1321 - Page 210

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