Suzuki Wagon R Plus RB310

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Prepared by

1st Ed. August, 2003

Printed in Japan

844

Main Page

Table of Contents4
General Information6
How to Use this Manual7
Precautions8
Diagnosis9
Servicing and Handling10
General Precautions12
Brakes12
Precaution for CAN Communication System15
Precaution for Wheel (with Tire) Removal15
Precautions for Catalytic Converter15
Precaution for Installing Mobile Communication Equipment15
Precaution in Servicing Full-Time 4WD Vehicle16
Precautions for Electrical Circuit Service17
Electrical Circuit Inspection Procedure20
Open Circuit Check20
Continuity Check21
Voltage Check21
Short Circuit Check (Wire Harness to Ground)22
Intermittent and Poor Connection22
Identification Information24
Vehicle Identification Number24
Engine Identification Number24
Transmission Identification Number24
Warning, Caution and Information Labels25
Vehicle Lifting Points26
When Using Frame Contact Hoist26
When Using Floor Jack27
Abbreviations and Symbols May be Used in this Manual28
Symbols30
Wire Color Symbols30
Fastener Information31
Metric Fasteners Information31
JIS-TO-ISO Main Fasteners Comparison Table31
Fastener Strength Identification32
Standard Tightening Torque32
Tightening Torque Chart33
Maintenance and Lubrication34
Maintenance Schedule under Normal Driving Conditions36
Maintenance Recommended under Severe Driving Conditions38
Maintenance Service39
Drive Belt Inspection (M13 Engine)39
Water Pump and Generator Drive Belt Inspection39
Drive Belt Replacement (M13 Engine)39
Drive Belt Inspection (G10 Engine)40
Drive Belt Replacement (G10 Engine)40
A/C Compressor Drive Belt Replacement40
Water Pump Belt Replacement40
Camshaft Timing Belt Replacement41
Valve Lash (Clearance) Inspection41
Engine Oil and Oil Filter Replacement42
Engine Oil Specification43
Engine Coolant Replacement44
Exhaust System Inspection44
Spark Plugs Replacement44
Distributor Cap and Rotor Inspection45
Air Cleaner Filter Inspection45
Air Cleaner Filter Replacement45
Fuel Lines and Connections Inspection45
Fuel Tank Inspection46
PCV Valve Inspection46
Fuel Evaporative Emission Control System Inspection46
Brake Discs and Pads (Front) Inspection46
Brake Drums and Shoes (Rear) Inspection47
Brake Hoses and Pipes Inspection47
Brake Fluid Replacement47
Brake Lever and Cable Inspection47
Clutch Inspection48
Tires Inspection48
Wheel Discs Inspection49
Wheel Bearing Inspection49
Suspension System Inspection49
Steering System Inspection49
Drive Shaft (Axle) Boots Inspection50
Propeller Shafts (4WD) Inspection50
Manual Transmission Oil Inspection51
Manual Transmission Oil Replacement51
Automatic Transmission Fluid Level Inspection51
Automatic Transmission Fluid Replacement52
Automatic Transmission Fluid Cooler Hose Inspection52
Transfer Oil (4WD) and Rear Differential Oil (4WD) Inspection52
Transfer Oil (4WD) and Rear Differential Oil (4WD) Replacement53
All Latches, Hinges and Locks Inspection53
Doors53
Engine Hood53
Final Inspection54
Battery Electrolyte Level Check54
Accelerator Pedal Operation54
Exhaust System Check54
Foot Brake55
Parking Brake55
Steering55
Meters and Gauge55
Recommended Fluids and Lubricants56
Air Conditioning58
Wiring Circuit (M13 Engine Model)59
A/C System Inspection of ECM and Its Circuits (M13 Engine Model)60
Terminal Arrangement of ECM Coupler (Viewed from Harness Side)61
ECM Voltage Values Table for Relation of A/C Control (M13 Engine Model)61
Compressor Drive Belt (M13 Engine Model)62
On-Vehicle Service63
Dual Pressure Switch63
A/C Compressor Relay63
Compressor Removal64
Front Wheel Alignment66
General Description67
Front Wheel Alignment Specifications67
Manual Rack and Pinion68
Tie Rod End69
Manual Rack and Pinion Assembly70
Tightening Torque Specifications71
Electrical Power Steering (Eps) System72
Wiring Diagram73
“EPS” Warning Lamp Circuit Check Flow Table for M13 Engine Model74
Table-B “EPS” Warning Lamp Remains on75
Front Suspension76
Wheel Disc, Bolt & Bearing Check78
Stabilizer Bar And/Or Bushings79
Strut Assembly80
Steering Knuckle / Bearing81
Tightening Torque81
Suspension Control Arm / Bushing87
Required Service Material90
Special Tool90
Rear Suspension92
Wheel Disc, Bolt and Bearing Check95
Lateral Rod98
Coil Spring99
Bump Stopper100
Trailing Arm100
Rear Axle (for 2WD Model)102
Wheel Bearing (for 2WD Model)104
Rear Axle Shaft and Wheel Bearing106
Rear Axle Housing (for 4WD Model)110
Wheels and Tires118
Maintenance and Minor Adjustments119
Wheel Maintenance119
Tire Rotation119
Service Operations120
Wheel Bolts120
Wheel Removal120
Wheel Installation120
Front Drive Shaft122
Front Drive Shaft Assembly Construction123
Front Drive Shaft Assembly Removal and Installation124
Front Drive Shaft Components127
Front Drive Shaft Disassembly and Assembly128
For DOJ Type128
For Tripod Joint Type129
Assembly131
Grease Color135
Tightening Torque Specification139
Propeller Shafts142
On-Vehicle Inspection143
Brakes148
Check and Adjustment150
Bleeding Brakes150
Brake Shoe Check152
Brakes Pipe/Hose/Master Cylinder154
Rear Brake Hose/Pipe155
Front Brake158
Front Disc Brake Pad159
Front Disc Brake Caliper160
Front Brake Disc161
Parking and Rear Brake164
Brake Drum168
Brake Drum Removal and Installation170
Brake Back Plate174
Engine General Information and Diagnosis176
Statement on Cleanliness and Care178
General Information178
Precaution on Engine Service179
Precaution on Fuel System Service179
Fuel Pressure Relief Procedure180
Fuel Leakage Check Procedure181
Engine Diagnosis General Description182
On-Board Diagnostic System Description182
Warm-Up Cycle182
Driving Cycle183
2 Driving Cycle Detection Logic183
Pending DTC183
Freeze Frame Data183
Freeze Frame Data Clearance184
Data Link Connector (DLC)184
Precaution in Diagnosing Trouble for Engine185
Engine and Emission Control System Check186
Customer Complaint Analysis187
Diagnostic Trouble Code (Dtc)/Freeze Frame Data Check, Record and Clearance187
Trouble Symptom Confirmation187
Engine Basic Inspection and Engine Symptom Diagnosis187
Customer Problem Inspection Form (Example)188
Malfunction Indicator Lamp (MIL) Check189
Diagnostic Trouble Code (DTC) Check189
Diagnostic Trouble Code (DTC) Clearance189
Fail-Safe Table194
Visual Inspection195
Engine Basic Inspection196
Engine Symptom Diagnosis198
Scan Tool Data206
Scan Tool Data Definitions208
Inspection of ECM and Its Circuits211
Reference Waveform219
Resistance Check227
Component Location228
Table A-1 Malfunction Indicator Lamp Circuit Check – Lamp Does Not Come “ON” with Ignition Switch on (but Engine Stops)229
Table A-2 Malfunction Indicator Lamp Circuit Check-Lamp Remains “ON” after Engine Starts231
Table A-3 ECM Power and Ground Circuit Check-MIL Doesn’t Light with Ignition Switch on and Engine Doesn’t Start Though It Is Cranked up233
DTC P0010 Camshaft Position Actuator Circuit236
DTC P0011 Camshaft Position – Timing Over-Advanced or System Performance239
DTC P0012 Camshaft Position – Timing Over-Retarded239
DTC P0102 Mass Air Flow Circuit Low Input241
DTC P0103 Mass Air Flow Circuit High Input244
DTC P0112 Intake Air Temperature Sensor Circuit Low246
DTC P0113 Intake Air Temperature Sensor Circuit High248
DTC P0117 Engine Coolant Temperature Circuit Low251
DTC Detecting Condition and Trouble Area251
DTC Confirmation Procedure251
DTC P0118 Engine Coolant Temperature Circuit High253
DTC P0121 Throttle Position Sensor Circuit Range/Performance256
DTC P0122 Throttle Position Sensor Circuit Low260
DTC P0123 Throttle Position Circuit High Input263
DTC P0131 O2 Sensor (HO2S) Circuit Low Voltage (Sensor-1)266
DTC P0132 O2 Sensor (HO2S) Circuit High Voltage (Sensor-1)266
DTC P0133 O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)269
DTC P0134 O2 Sensor (HO2S) no Activity Detected (Sensor-1)270
DTC P0031 HO2S Heater Control Circuit Low (Sensor-1)273
DTC P0032 HO2S Heater Control Circuit High (Sensor-1)273
DTC P0136 O2 Sensor (HO2S) Circuit (Sensor-2)276
DTC P0037 HO2S Heater Control Circuit Low (Sensor-2)279
DTC P0038 HO2S Heater Control Circuit High (Sensor-2)279
DTC P0300 Random Misfire Detected283
DTC P0301 Cylinder 1 Misfire Detected283
DTC P0302 Cylinder 2 Misfire Detected283
DTC P0303 Cylinder 3 Misfire Detected283
DTC P0327 Knock Sensor Circuit Low285
DTC P0328 Knock Sensor Circuit High285
DTC P0335 Crankshaft Position (CKP) Sensor Circuit287
DTC P0340 Camshaft Position Sensor Circuit291
DTC P0401 Exhaust Gas Recirculation Flow Insufficient Detected295
DTC P0402 Exhaust Gas Recirculation Flow Excessive Detected295
DTC Detecting Condition and Trouble Area (DTC P0401/P0402)296
DTC P0420 Catalyst System Efficiency below Threshold298
DTC P0443 Evaporative Emission System Purge Control Valve Circuit300
DTC P0480 Fan 1 (Radiator Cooling Fan) Control Circuit302
DTC P0500 Vehicle Speed Sensor (VSS) Malfunction305
DTC P0505 Idle Air Control System309
DTC P1500 Starter Signal Circuit Malfunction311
DTC P0107 Manifold Absolute Pressure Low Input313
DTC P0108 Manifold Absolute Pressure High Input316
DTC P1510 ECM Back-Up Power Supply Malfunction319
DTC P1601 Can Communication Error321
DTC P2227 Barometric Pressure Circuit Range/Performance324
DTC P2228 Barometric Pressure Circuit Low324
DTC P2229 Barometric Pressure Circuit High324
Table B-1 Fuel Injector Circuit Check325
Table B-2 Fuel Pump and Its Circuit Check327
Idle Air Control System Check331
A/C Signal Circuits Check (Vehicle with A/C)333
Electric Load Signal Circuit Check336
Radiator Fan Control System Check337
Engine Mechanical (M13 Engine)340
Engine Construction Description342
Engine Lubrication Description343
Variable Valve Timing (VVT) System Description344
Oil Control Valve345
Cam Timing Sprocket345
Timing Advancing345
Timing Holding345
Timing Retarding346
Targeted Timing Varying Operation346
Diagnosis Table347
Compression Check347
Engine Vacuum Check348
Oil Pressure Check350
Shim Replacement352
Valve Clearance Specification352
Air Cleaner Element Removal and Installation355
Air Cleaner Element Inspection and Cleaning356
Knock Sensor Removal and Installation356
Cylinder Head Cover Removal and Installation356
Throttle Body and Intake Manifold Components359
Throttle Body Removal and Installation360
Intake Manifold Removal and Installation361
Exhaust Manifold Components362
Exhaust Manifold Removal and Installation363
Oil Pan and Oil Pump Strainer Components365
Oil Pan and Oil Pump Strainer Removal and Installation365
Engine Mountings Components368
Unit Repair Overhaul369
Engine Assembly Removal and Installation369
Timing Chain Cover Components373
Timing Chain Cover Removal and Installation374
Oil Gallery Pipe378
Oil Pump Components378
Oil Pump Removal and Installation379
Oil Pump Disassembly and Assembly379
Oil Pump Inspection381
Oil Seal381
Oil Pump Assembly381
Radial Clearance382
Side Clearance382
Relief Valve Spring Free Length and Load382
Timing Chain and Chain Tensioner Components383
Timing Chain and Chain Tensioner Removal and Installation383
Camshaft, Tappet and Shim Components389
Camshaft, Tappet and Shim Removal and Installation389
Camshaft, Tappet and Shim Inspection392
Intake Cam Timing Sprocket Assembly392
Cam Wear393
Camshaft Runout393
Camshaft Journal Wear393
Camshaft Journal Clearance394
Camshaft Journal Diameter394
Wear of Tappet and Shim394
Valves and Cylinder Head Components395
Valves and Cylinder Head Removal and Installation396
Valves and Cylinder Head Disassembly and Assembly399
Pistons, Piston Rings, Connecting Rods and Cylinders Components406
Spring Squareness406
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation407
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly408
Piston Clearance411
Ring Groove Clearance411
Piston Pin411
Piston Pin Clearance412
Piston Rings412
Piston Ring End Gap412
Connecting Rod413
Big-End Side Clearance413
Connecting Rod Alignment413
Connecting Rod Bolt Deformation413
Crank Pin and Connecting Rod Bearings414
Crank Pin Diameter414
Connecting Rod Bearing General Information414
Connecting Rod Bearing Visual Inspection414
Selection of Connecting Rod Bearings415
Crankshaft Pin Outer Diameter416
Connecting Rod Big End Inside Diameter416
Standard Size of Connecting Rod Bearing Thickness417
Specification of New Standard Connecting Rod Bearing Size417
Main Bearings, Crankshaft and Cylinder Block Components418
Main Bearings, Crankshaft and Cylinder Block Removal and Installation419
Out-Of-Round and Taper (Uneven Wear) of Journals424
Main Bearings424
Crankshaft Thrust Play424
Main Bearing Clearance425
Selection of Main Bearings426
Standard Bearing426
Crankshaft Journal Diameter426
Crankshaft Bearing Cap Bore427
Standard Size of Crankshaft Main Bearing Thickness427
Specification of New Standard Crankshaft Main Bearing Size428
Undersize Bearing428
Undersize of Crankshaft Main Bearing Thickness428
Specification of New Standard Undersize Crankshaft Main Bearing429
Rear Oil Seal429
Flywheel Face Runout429
Sensor Plate430
Cylinder Block430
Distortion of Gasketed Surface430
Honing or Reboring Cylinders430
Engine Cooling (M13 Engine)436
Cooling System Circulation437
Coolant438
Anti-Freeze Proportioning Table438
Coolant Capacity438
Maintenance440
Coolant Level Check440
Engine Cooling System Inspection and Service441
Cooling System Flush and Refill441
Water Pump/Generator Drive Belt Tension Inspection and Adjustment443
Cooling System Components444
Cooling System Draining445
Cooling System Refill445
Cooling Water Pipes or Hoses445
Thermostat Removal and Installation446
Thermostat Inspection446
Radiator Removal and Installation447
Radiator Inspection448
Radiator Cleaning448
Radiator Cooling Fan Relay Inspection448
Radiator Cooling Fan Removal and Installation448
Radiator Cooling Fan Inspection449
Water Pump/Generator Drive Belt Removal and Installation450
Water Pump Removal and Installation451
Water Pump Inspection452
Engine Coolant Temperature Sensor Removal and Installation452
Engine and Emission Control System454
Engine and Emission Control System Construction456
Engine and Emission Control System Flow Diagram457
Engine and Emission Control System Diagram458
Air Intake System Description459
Air Intake System Diagram459
Fuel Delivery System Description460
Fuel Delivery System Diagram460
Fuel Pump460
Electronic Control System Description461
Electronic Control System Component Location462
Engine and Emission Control Input/Output Table463
ECM Input/Output Circuit Diagram464
ECM Terminal Arrangement Table466
Accelerator Cable Adjustment468
Idle Speed/Idle Air Control (IAC) Duty Inspection468
Engine Idle Speed and IAC Duty469
Air Intake System470
Throttle Body Components470
Throttle Body On-Vehicle Inspection470
Throttle Body Cleaning472
Idle Air Control (IAC) Valve Operation Check472
Using Suzuki Scan Tool472
Not Using SUZUKI Scan Tool472
Idle Air Control (IAC) Valve Check473
Oil Control Valve Removal and Installation474
Oil Control Valve Inspection474
Fuel Delivery System475
Fuel Pressure Inspection475
Fuel Pressure Specification475
Fuel Pump with Pressure Regulator On-Vehicle Inspection476
Fuel Pump with Pressure Regulator Removal and Installation477
Fuel Pump with Pressure Regulator Inspection477
Fuel Injector On-Vehicle Inspection477
Fuel Injector Removal and Installation478
Fuel Injector Inspection479
Injected Fuel Volume480
Fuel Leakage480
Electronic Control System481
Engine Control Module (ECM) Removal and Installation481
Manifold Absolute Pressure Sensor (MAP Sensor) Inspection482
Throttle Position Sensor (TP Sensor) On-Vehicle Inspection483
Throttle Position Sensor (TP Sensor) Removal and Installation483
Engine Coolant Temperature Sensor (ECT Sensor) Removal and Installation484
Engine Coolant Temperature Sensor (ECT Sensor) Inspection485
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection485
Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation486
Camshaft Position Sensor (CMP Sensor) and Its Circuit Inspection486
Camshaft Position Sensor (CMP Sensor) Removal and Installation487
Crankshaft Position Sensor (CKP Sensor) and Its Circuit Inspection487
Crankshaft Position Sensor (CKP Sensor) Removal and Installation488
Fuel Level Sensor Removal and Installation488
Fuel Level Sensor Inspection488
Vehicle Speed Sensor (VSS) and Its Circuit Inspection489
Vehicle Speed Sensor (VSS) Removal and Installation489
Main Relay, Fuel Pump Relay and Radiator Fan Relay Inspection490
Fuel Cut Operation Inspection490
Radiator Fan Control System Inspection491
System Inspection491
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection491
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation492
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection493
Intake Air Temperature Sensor Resistance493
Emission Control System494
EGR System Inspection494
EGR Valve Removal and Installation494
EGR Valve Inspection494
Evaporative Emission Control System Inspection495
EVAP Canister Purge495
EVAP Canister Purge Valve and Its Circuit495
Vacuum Passage496
EVAP Canister Purge Valve Specification496
Vacuum Hose497
EVAP Canister Purge Valve497
EVAP Canister Resistance497
EVAP Canister498
PCV System Inspection498
PCV Hose498
PCV Valve498
Ignition System502
Ignition System Construction503
Ignition System Components Locator Diagram503
Ignition System Wiring Circuit Diagram504
Ignition System Symptom Diagnosis505
Ignition System Diagnostic Flow Table506
Ignition Spark Test508
High-Tension Cords Removal and Installation508
High-Tension Cords Inspection509
Spark Plugs Removal and Installation509
Spark Plugs Inspection510
Ignition Coil Assembly (Including Ignitor) Removal and Installation511
Ignition Coil Assembly (Including Ignitor) Inspection511
Crankshaft Position (CKP) Sensor512
Ignition Timing Inspection512
Cranking System514
Charging System516
Generator517
Undercharged Battery517
No-Load Check517
Load Check518
Exhaust System (M13 Engine)520
Exhaust System Components522
Exhaust Manifold Inspection523
Exhaust Pipe Removal and Installation523
Manual Transaxle (M13 Engine)524
Manual Transaxle Construction and Servicing525
Transaxle for 2Wd Model526
Transaxle for 4Wd Model527
Manual Transaxle Symptom Diagnosis528
Manual Transaxle Oil Change529
Differential Side Oil Seal Replacement529
Gear Shift Control Lever and Cable Components531
Gear Shift Control Lever and Cable Removal and Installation532
Gear Shift Control Lever and Cable Adjustment533
Back up Lamp Switch Removal and Installation535
Back up Lamp Switch Inspection535
Transaxle Unit Components536
Transaxle Unit Dismounting and Remounting537
Transaxle Case Components539
Gear Shift and Select Shaft Assembly Components540
Gear Shift and Select Shaft Assembly541
Gear Shift and Select Shaft Disassembly and Assembly542
Fifth Gear Disassembly and Assembly542
Synchronizer Key Installation Position545
Transaxle Case Disassembly and Assembly551
Input & Counter Shaft Components553
Input Shaft Disassembly and Assembly554
Gear Shift Shaft Components561
High Speed and Low Speed Gear Shift Shafts Inspection562
5Th & Reverse Gear Shift Shafts Disassembly and Assembly562
Differential Components563
Differential Disassembly and Assembly564
Differential Adjustment565
Automatic Transaxle570
Clutch/Brake/Planetary Gear575
Table of Component Operation576
Electronic Shift Control System577
Transmission Control Module (TCM)579
Operation of Shift Solenoid Valves, Timing Solenoid Valve and TCC Solenoid Valve580
Automatic Gear Shift Diagram581
Gear Shift Diagram [A] and TCC Lock-Up Diagram [B]581
On-Board Diagnostic System583
2 Driving Cycles Detection Logic583
Precaution in Diagnosing Trouble584
Automatic Transaxle Diagnostic Flow Table585
Customer Problem Inspection Form588
“O/D OFF” Lamp Check589
Diagnostic Trouble Code (DTC) Table591
Fail Safe Table593
Automatic Transaxle Basic Check596
Electrical Repair597
Off-Vehicle Repair602
Road Test603
Manual Road Test606
Engine Brake Test607
Stall Test608
Time Lag Test609
Line Pressure Test610
Automatic Transmission Line Pressure610
“P” Range Test611
No Gear Shift to O/D612
No Lock-Up Occurs613
“O/D OFF” Lamp Circuit Check614
TCM Power and Ground Circuit Check617
DTC P0705 Transmission Range Sensor Circuit Malfunction619
DTC P0707 Transmission Range Sensor Circuit Low622
DTC P0712 Transmission Fluid Temperature Sensor Circuit Low625
DTC P0713 Transmission Fluid Temperature Sensor Circuit High627
DTC P0717 Input/Turbine Speed Sensor Circuit Malfunction629
DTC P0722 Output Speed Sensor (VSS) Circuit no Signal631
DTC P0741/P0742 TCC Circuit Performance or Stuck OFF/TCC Circuit Stuck634
Dtc P0751/P0752/P0756/P0757635
DTC P0785 Timing Solenoid637
DTC P0962 Pressure Control Solenoid Control Circuit Low639
DTC P0963 Pressure Control Solenoid Control Circuit High641
DTC P0974/P0977 Shift Solenoid-A (No.1) Control Circuit High/Shift Solenoid-B (No.2) Control Circuit High643
DTC P1701 CAN Communication Error645
DTC P2769 Torque Converter Clutch (TCC) Circuit Low648
DTC P2770 Torque Converter Clutch (TCC) Circuit High650
Inspection of TCM and Its Circuits656
Fluid Level Check at Normal Operating (Hot) Temperature (Hot Check)660
Automatic Transaxle Fluid660
Fluid Level Check at Room (Cold) Temperature661
Fluid Change661
A/T Fluid Cooler Hoses662
Selector Lever663
Select Cable664
Transmission Range Sensor (Shift Switch)666
Output Shaft Speed Sensor (VSS)667
Input Shaft Speed Sensor668
Throttle Position Sensor668
Engine Coolant Temperature Sensor669
O/D off Switch669
Solenoid Valves670
Timing Solenoid Valve673
Transmission Fluid Temperature Sensor680
Differential Side Oil Seal682
Automatic Transaxle Assembly684
Unit Repair687
Part Inspection and Correction Table688
Unit Disassembly689
Brake Discs709
Brake Separator Plates and Retaining Plates709
Brake Return Spring Subassembly709
Disassembly/Assembly of Subassembly710
One-Way Clutch No.1 Assembly710
Clearance between Oil Pump Driven Gear and Oil Pump Body712
Tip Clearance between Oil Pump Drive Gear and Oil Pump Driven Gear712
Stator Shaft Bush Bore713
Oil Pump Body Bush Bore713
Oil Pump Subassembly Bolt714
Direct Clutch Assembly715
Direct Clutch Return Spring Subassembly718
Direct Clutch Piston718
Available Direct Clutch Retaining Plate Thickness719
Forward and Reverse Clutch Assembly720
Forward Clutch Return Spring Subassembly724
Forward Clutch Piston Lip and Forward Clutch Balancer Lip724
Forward Clutch Drum Lip724
Available Forward Clutch Retaining Plate Thickness726
Available Reverse Clutch Retaining Plate Thickness727
2Nd Brake Piston Assembly728
Transaxle Rear Cover Assembly (O/D and 2Nd Coast Brake Piston)730
O/D and 2Nd Coast Blake Return Spring Subassembly732
Transaxle Rear Cover Bush732
Differential Assembly733
Countershaft Assembly737
Valve Body Assembly739
Torque Converter Housing741
Available Shim Thickness747
Counter Shaft Bearing Preload747
Unit Assembly749
Manual Shift Shaft Oil Seal Installing Depth749
Manual Detent Spring Bolt749
Parking Lock Pawl Bracket Bolt750
1St and Reverse Brake Piston Stroke752
Distance between Forward and Reverse Clutch Assembly and Mating Surface of Transaxle Case759
O/D and 2Nd Coast Brake Piston Stroke760
Available O/D and 2Nd Coast Brake Rear Plate Thickness760
Rear Cover Bolt761
Fluid Reservoir LH Plate Bolt761
Distance between Direct Clutch Assembly and Mating Surface of Transaxle Case763
Oil Pump Assembly Bolt763
Torque Converter Housing Bolt764
Transaxle Case Plug765
Accumulator O-Ring Dimension765
Accumulator Piston Identification765
Accumulator Spring Identification765
Valve Body Harness Connector Bolt766
Valve Body Bolt767
Valve Body Bolt Length767
Oil Strainer Bolt767
Oil Pan Bolt768
Fluid Outlet Union768
Fluid Cooler Pipe Bolt768
Fluid Filler Tube Bolt768
Input Shaft Speed Sensor Bolt769
Harness Bracket Bolt769
Transmission Range Sensor Lock Nut769
Transmission Range Sensor Bolt769
Manual Select Lever Nut770
Torque Converter Installing Position771
Clutch (G10/M13 Engines)776
Clutch Cable777
Clutch Pedal and Clutch Pedal Bracket780
Clutch Cover, Clutch Disc and Flywheel781
Input Shaft Bearing782
Clutch Disc782
Rivet Head Depth782
Clutch Cover783
Flywheel783
Clutch Release Bearing / Shaft / Bush / Lever784
Clutch Release Bearing785
Clutch Release Shaft785
Transfer790
Rear Differential798
Differential Carrier Bolt801
Propeller Shaft Bolt801
Drive Bevel Pinion Bearing Outer Race806
Differential Case Assembly806
Differential Gear Thrust Play807
Available Side Washer Thickness807
Differential Carrier and Drive Bevel Pinion808
Special Tool Set Distance (Reference)809
Drive Bevel Pinion Bearing Preload (at 50 Rpm)810
Differential Carrier Oil Seal Installing Depth811
Drive Bevel Pinion Nut (Reference)812
Differential Side Bearing Cap Bolt813
Drive Bevel Gear Backlash813
Lighting System818
Rear Fog Light819
Rear Fog Light Circuit820
Instrumentation/Driver Information822
Combination Meter823
Low Engine Oil Level Warning Light Symptom Diagnosis for Z13DT Engine824
Low Fuel Warning System825
Low Fuel Warning Light Operation825
Low Fuel Warning Light Operation for G10/M13 Engine826
Low Fuel Warning Light Operation for Z13DT Engine826
Engine Oil Level Switch for Z13DT Engine826
Immobilizer Control System828
On-Board Diagnostic System for M13 Engine Model830
Diagnostic Flow Table for M13 Engine Model831
Diagnostic Trouble Code (DTC) Check for M13 Engine Model832
Immobilizer Control Module832
Diagnostic Trouble Code (DTC) Clearance for M13 Engine Model832
Inspection of Immobilizer Control Module and Its Circuits for M13 Engine Model833
DTC B3040 W-Line Communication Fail for M13 Engine Model834
DTC B3042 W-Line CKT Malf (Short to Ground) for M13 Engine Model835
DTC B3043 W-Line CKT Malf (Short to Battery) for M13 Engine Model836
DTC B3059 no Request from ECM for M13 Engine Model837
Body Service840
Body Structure841
Front Fender841
Front Bumper and Rear Bumper842
Exterior and Interior Trim843
Back Door Emblem843
Panel Clearance844

Suzuki Wagon R Plus RB310 - Page 846

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