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AutomationDirect CLICK Series User Manual
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In This Chapter
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PLC Maintenance
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5–2
283
285
Table of Contents
CLICK User Manual C0-USER-M
1
User Caution
2
Publication History
5
Table of Contents
6
Chapter 1 - Getting Started
15
Introduction
16
Conventions Used
17
Before you begin...
18
Step 1: Install Programming Software
19
Step 2: Launch Programming Software
20
Step 3: Create a Project
22
Step 4: Compile and Save Project
28
Step 5: Apply Power
29
Step 6: Establish PC to PLC Communications
30
Step 7: Write Project into PLC
38
Step 8: Place PLC in RUN Mode
39
Step 9: Test Project using Data View Monitor
40
Step 10: Y001 Output On?
41
Additional Training Resources
42
Chapter 2 - Specifications
44
Overview of PLC System
45
PLC Units
46
Basic PLC Units
46
Built-in I/O (Basic PLC Units)
46
Standard PLC Units
47
Built-in I/O (Standard PLC Units)
47
Analog PLC Units
48
Built-in I/O (Analog PLC Units)
48
Ethernet Basic PLC Units
49
Built-in I/O (Ethernet Basic PLC Units)
49
Ethernet Standard PLC Units
50
Built-in I/O (Ethernet Standard PLC Units)
50
Ethernet Analog PLC Units
51
Built-in I/O (Ethernet Analog PLC units)
51
Communication Ports
52
Memory
52
I/O Modules
53
Power Supply
56
Programming Software
57
PC Requirements
57
Data Types, Memory, and Numbering System
58
Data Types
58
Memory Types
59
I/O Numbering System
61
PLC Operation
62
Introduction
62
PLC Operating System
62
PLC Operating Modes
63
Stop Mode
63
Run Mode
63
Read Inputs
64
Service Peripherals and Force I/O
64
Update System Control (SC) Relays and System Data (SD) Registers
65
Solve Application Program
65
Write Outputs
65
Diagnostics
65
Power Budgeting
66
What is Power Budgeting?
66
Power Budget Calculation
67
Power Budget Example
68
Power Budgeting using the CLICK Programming Software
68
General Specifications
69
General Specifications (all CLICK PLC units)
69
PLC Unit Specifications
70
Common Specifications
70
PLC LED Status Indicators
72
Memory Map
75
Basic PLC Unit Specifications
78
C0-00DD1-D – 8 DC Input/6 Sinking DC Output Micro PLC
78
C0-00DD2-D – 8 DC Input/6 Sourcing DC Output Micro PLC
80
C0-00DR-D – 8 DC Input/6 Relay Output Micro PLC
82
C0-00AR-D – 8 AC Input/6 Relay Output Micro PLC
84
Standard PLC Unit Specifications
86
C0-01DD1-D – 8 DC Input/6 Sinking DC Output Micro PLC
86
C0-01DD2-D – 8 DC Input/6 Sourcing DC Output Micro PLC
88
C0-01DR-D – 8 DC Input/6 Relay Output Micro PLC
90
C0-01AR-D – 8 AC Input/6 Relay Output Micro PLC
92
Analog PLC Unit Specifications
94
C0-02DD1-D – 4 DC Input/4 Sinking DC Output; 2 Analog In/2 Analog Out Micro PLC
94
C0-02DD2-D – 4 DC Input/4 Sourcing DC Output; 2 Analog In/2 Analog Out Micro PLC
97
C0-02DR-D – 4 DC Input/4 Relay Output; 2 Analog In/2 Analog Out Micro PLC
100
Ethernet Basic PLC Unit Specifications
103
C0-10DD1E-D – 8 DC Input/6 Sinking DC Output Micro PLC
103
C0-10DD2E-D – 8 DC Input/6 Sourcing DC Output Micro PLC
105
C0-10DRE-D – 8 DC Input/6 Relay Output Micro PLC
107
C0-10ARE-D – 8 AC Input/6 Relay Output Micro PLC
109
Ethernet Standard PLC Unit Specifications
111
C0-11DD1E-D – 8 DC Input/6 Sinking DC Output Micro PLC
111
C0-11DD2E-D – 8 DC Input/6 Sourcing DC Output Micro PLC
113
C0-11DRE-D – 8 DC Input/6 Relay Output Micro PLC
115
C0-11ARE-D – 8 AC Input/6 Relay Output Micro PLC
117
Ethernet Analog PLC Unit Specifications
119
C0-12DD1E-D – 4 DC Input (Sink/Source)/4 Sinking DC Output
119
2 Analog Voltage/Current Input 2 Analog Voltage/Current Output Micro PLC
119
C0-12DD2E-D – 4 DC Input (Sink/Source)/4 Sourcing DC Output;
122
2 Analog Voltage/Current Input 2 Analog Voltage/Current Output Micro PLC
122
C0-12DRE-D – 4 DC Input (Sink/Source)/4 Relay Output;
125
2 Analog Voltage/Current Input 2 Analog Voltage/Current Output Micro PLC
125
C0-12ARE-D – 4 AC Input/4 Relay Output;
128
2 Analog Voltage/Current Input 2 Analog Voltage/Current Output Micro PLC
128
C0-12DD1E-1-D – 4 DC Input (Sink/Source)/4 Sinking DC Output;
131
4 Analog Current Input 2 Analog Current Output Micro PLC
131
C0-12DD2E-1-D – 4 DC Input (Sink/Source)/4 Sourcing DC Output;
134
4 Analog Current Input 2 Analog Current Output Micro PLC
134
C0-12DRE-1-D – 4 DC Input (Sink/Source)/4 Relay Output;
137
4 Analog Current Input 2 Analog Current Output Micro PLC
137
C0-12ARE-1-D – 4 AC Input/4 Relay Output;
140
4 Analog Current Input 2 Analog Current Output Micro PLC
140
C0-12DD1E-2-D – 4 DC Input (Sink/Source)/4 Sinking DC Output;
143
4 Analog Voltage Input 2 Analog Voltage Output Micro PLC
143
C0-12DD2E-2-D – 4 DC Input (Sink/Source)/4 Sourcing DC Output;
146
4 Analog Voltage Input 2 Analog Voltage Output Micro PLC
146
C0-12DRE-2-D – 4 DC Input (Sink/Source)/4 Relay Output;
149
4 Analog Voltage Input 2 Analog Voltage Output Micro PLC
149
C0-12ARE-2-D – 4 AC Input (Sink/Source) /4 Relay Output;
152
4 Analog Voltage Input 2 Analog Voltage Output Micro PLC
152
I/O Module Specifications
155
I/O Terminal Block Specifications for CPUs and I/O Modules
155
LED Indicators
156
C0-08SIM – 8-Point Toggle Switch Input Module
157
C0-08ND3 – 8-Point Sink/Source DC Input Module
158
C0-08ND3-1 – 8-Point Sink/Source DC Input Module
159
C0-16ND3 – 16-Point Sink/Source DC Input Module
160
C0-08NE3 – 8-Point Sink/Source AC/DC Input Module
161
C0-16NE3 – 16-Point Sink/Source AC/DC Input Module
162
C0-08NA – 8-Point AC Input Module
163
C0-08TD1 – 8-Point Sinking DC Output Module
164
C0-08TD2 – 8-Point Sourcing DC Output Module
165
C0-16TD1 – 16-Point Sinking DC Output Module
166
C0-16TD2 – 16-Point Sourcing Output Module
167
C0-08TA – 8-Point AC Output Module
168
C0-04TRS – 4-Point Relay Output Module
169
C0-04TRS-10 – 4-Point Relay Output Module
170
C0-08TR – 8-Point Relay Output Module
171
C0-08TR-3 – 8-Point Relay Output Module
172
C0-16CDD1 – 8-Point DC Input and 8-Point DC Sinking Output Module
173
C0-16CDD2 – 8-Point DC Input and 8-Point DC Sourcing Output Module
175
C0-08CDR – 4-Point DC Input and 4-Point Relay Output Module
177
C0-04AD-1 – 4-Channel Analog Current Input Module
179
C0-04AD-2 – 4-Channel Analog Voltage Input Module
180
C0-04RTD – 4-Channel RTD Input Module
181
C0-04THM – 4-Channel Thermocouple Input Module
183
C0-04DA-1 – 4-Channel Analog Current Output Module
185
C0-04DA-2 – 4-Channel Analog Voltage Output Module
186
C0-4AD2DA-1 – 4-Channel Analog Current Input and 2-Channel Analog Current Output Module
187
C0-4AD2DA-2 – 4-Channel Analog Voltage Input and 2-Channel Analog Voltage Output Module
189
C0-4AD2DA-2 – 4-Channel Analog Voltage Input and 2-Channel Analog Voltage Output Module (continued)
190
Power Supply Specifications
191
C0-00AC Power Supply
191
C0-01AC Power Supply
191
PSP24-DC12-1 DC-DC Converter
191
Accessories
192
Chapter 3 - Installation and Wiring
194
Safety Guidelines
195
Plan for Safety
195
Three Levels of Protection
196
Orderly System Shutdown
196
System Power Disconnect
196
Emergency Stop Circuits
197
Introduction to the CLICK PLC Mechanical Design
198
CLICK PLC Units
198
Component Locations on Basic and Standard PLC Units
198
Component Locations on Analog PLC Units
199
Component Locations on Ethernet PLC Units
200
CLICK I/O Modules
201
CLICK Power Supplies
202
Battery Backup (Standard, Analog and Ethernet PLC Units)
203
Mounting Guidelines
204
Environmental Specifications
204
Agency Approvals
204
CLICK Unit Dimensions
204
Enclosures
207
Panel Layout and Clearances
207
Installing the CLICK PLC
209
Connecting the Modules Together
209
Mounting CLICK PLC System on DIN Rail
210
Optional Mounting Method
210
Wiring Guidelines
211
Power Input Wiring to Click Power Supply
211
Power Input Wiring to CLICK PLC
211
Fuse Protection
212
Planning the I/O Wiring Routes
213
Wiring I/O Modules
214
ZIPLink Wiring System Compatibility Matrix for CLICK PLCs
215
I/O Wiring Checklist
218
System Wiring Strategies
219
PLC Isolation Boundaries
219
Powering I/O Circuits
220
Sinking/Sourcing Concepts
221
I/O “Common Terminal” Concepts
222
DC Input Wiring Methods
223
DC Output Wiring Methods
223
Relay Outputs - Wiring Methods
225
Relay Outputs – Transient Suppression for Inductive Loads in a Control System
226
Analog I/O Configuration
230
Terminal Block Wiring - Analog PLC Units
230
Terminal Block Wiring - Expansion Analog I/O Modules
232
Configuration in the CLICK Programming Software
233
Analog PLC units
233
Analog I/O Modules
234
Analog I/O Monitoring
236
High-Speed Input Configuration
237
Wiring Examples High Speed Inputs
239
3-Wire Sensors
239
Chapter 4 - PLC Communications
240
Introduction
241
PLC Communication Ports Specifications
242
LED Status Indicators
244
LED Status Indicators
244
DirectLogic Devices That Do Not Work With CLICK PLCs
244
3 Steps to Using the CLICK PLC Communications
246
Typical Communication Applications
247
Port 1 (RS-232) – Modbus RTU Slave Mode Only
247
Port 1 (Ethernet) – Modbus TCP
248
Port 2 (RS-232) – Modbus RTU or ASCII
249
Port 3 (RS-485 – Modbus RTU or ASCII)
250
W-1: Com Port 1 & 2 (RS-232) Wiring
251
W-2: Com Port 1 (Ethernet) Wiring
256
W-3: Com Port 3 Wiring
258
C-1: Com Port 1 (RS-232) Setup
259
C-2: Com Port 1 (Ethernet) Setup
260
C-3: Com Port 2 Setup (Modbus RTU)
261
C-4: Com Port 2 Setup (ASCII)
262
C-5: Com Port 3 Setup (Modbus RTU)
263
C-6: Com Port 3 Setup (ASCII)
264
P-1: Modbus Slave (Server) Programming
265
P-2: Modbus Master Programming (Modbus RTU)
268
P-3: Modbus Client (Modbus TCP) Programming
273
P-4: ASCII Receive Programming
279
P-5: ASCII Send Programming
282
Chapter 5 - Maintenance
284
PLC Maintenance
285
Check LED Indicators
285
Project Backup
285
Check Operating Environment
285
Check Operating Voltage
285
Check Physical Condition
286
Check Project Functionality
286
Check the PLC Program from CLICK PLC Programming Software
286
Chapter 6 - Troubleshooting
287
Troubleshooting Direction
288
PLC unit Troubleshooting
289
Toggle Switch
289
LED Indicators
290
Power Supply Troubleshooting
291
The input voltage measures less than 20VDC
291
The input voltage measures greater than 28VDC
291
How to check the power budget
291
I/O Module Troubleshooting
292
Input Module Troubleshooting
292
Output Module Troubleshooting
293
How to Check the I/O Configuration
293
How to Check the I/O Status
294
Replacement of I/O modules
295
Troubleshooting Electrical Noise Problems
296
Electrical Noise Problems
296
Reducing Electrical Noise
296
Error Codes
297
4
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AutomationDirect CLICK Series Specifications
General
Brand
AutomationDirect
Model
CLICK Series
Category
Controller
Language
English
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