Starter motor
5-38
2. Measure:
• Brush length
Below specification Replace
the brush.
Assembling the starter motor
Do not apply grease or oil to the commuta-
tor of the armature.
1. Install:
• Washer (to
the pinion shaft)
• Gask
et (to the bracket)
• Bearing (to the bracket)
• Bracket (to the pinion shaft)
• Washer (to
the pinion shaft)
• E-clip (to
the pinion shaft)
2. Install:
• Pin
ion assembly “1”
• Pin
ion stopper “2”
• Cli
p “3”
3. Install:
• Pinion shaft assembly “1”
• Lever “2”
• Rubber seal “3”
Align the holes “a” in the cover “4” with the
holes “b” in the bracket “5”.
4. Install:
• Outer gear
“1”
• Planetary gear “2”
• Plate “3”
a. Standard brush length
b. Wear limit
Standard brush length
15.5 mm (0.61 in)
Wear limit
9.5 mm (0.37 in)
a
b
2
2
3
1
1
1
5
2
3
1
2
b
a
4