Troubleshooting/Service 
320  UDC3500 Universal Digital Controller Product Manual  3/07 
 
7.7.3 Procedure #3 – Position Proportional 
Table 7-7 explains how to troubleshoot Position Proportional Output failure symptoms. 
Table 7-7  Troubleshooting Position Proportional Output Failure  
Step  What to do  How to do it 
1 
Make certain that the controller 
is configured properly for 
Position Proportional output. 
Make Output Algorithm Set Up group function 
prompt OUT ALG = POSPROP. 
Make Input 3 Set Up group function prompt 
IN3 TYPE = SLIDEW or EU SLIDE (depending 
upon slidewire type) 
Refer to Section 
3 – Configuration. 
If the “CAL MTR” diagnostic prompt is flashing 
on the lower display, then this means that the 
instrument was never calibrated for your 
application. See the Position Proportional field 
calibration procedure in Section 
1 – Output 
Calibration for motor slidewire calibration 
procedure. 
2 
Check the field wiring.  Refer to Section 2 – Installation for details. 
3 
Check whether the motor 
drives in both directions. 
Put the controller into Manual mode. Vary the 
output above and below the present value. 
Observe “OUT” indicators and the output value 
(“OUT”) on the lower display. When the “OUT 
1” indicator is on and the “OUT 2” indicator is 
off, then the motor should be opening and the 
output value shown on the lower display 
should be increasing. When the “OUT 1” 
indicator is off and the “OUT 2” indicator is on, 
then the motor should be closing and the 
output value on the lower display should be 
decreasing. Listen for a click from a relay 
when the OUT1 and OUT 2 indicators change 
state. 
a) Motor moves in both directions but the 
displayed Output value does not change or 
does not have a decimal point – Go to Step 4 
b) Motor does not move in one or both 
directions – Go to Step 5  
c) Motor moves in both directions but the 
displayed Output value moves in the wrong 
direction: This means that the motor or the 
slidewire or both are incorrectly wired. Check 
the motor manufacturer’s wiring diagram and 
then refer to Section 
2 – Installation to rewire 
the controller.