5. Startup the system.
a) For empty systems or where there is no material in the gate detail,
extrude material through the Hot Runner system using 34.4 bar
(500 PSI) of back pressure.
The purpose is to ll the Visco-Seal at low pressure. This prevents
any possibility of leakage past the nozzle seal.
b) For systems lled with material, purge intended shot size twice from
the barrel prior to bringing the machine barrel forward to the Hot
Runner interface.
6. Set injection time and pressure according to part size, gate size and
material.
8.2.2 Stack Mold Systems
CAUTION
Failure to follow this procedure may result in leakage / damage occurring in
the Hot Runner.
CAUTION
IMPORTANT
When running thermally sensitive materials, use a thermally stable material
as recommended by the material supplier for the initial startup.
1. Heat up all Hot Runner manifolds, submanifolds, bridges, sub-bridges,
and inlets (excluding the nozzles) to processing temperature.
2. After manifolds, submanifolds, bridges and sub-bridges reach setpoint,
heat nozzles and spacers to 150°C (300°F).
3. Heat soak for 15 minutes.
4. Raise nozzle temperature to setpoint.
5. Heat soak for 20 minutes.
8.3 Shutdown
The correct shutdown procedure for your Hot Runner system depends on the
type of system:
• Standard systems: see “8.3.1 Standard Hot Runner Systems” on
page 8-4
• Stack mold systems: see ““8.3.2 Stack Mold System” on page 8-4
• Melt-Disk systems: see “18.9.1 Shutdown - Melt Link” on page 18-13
or “18.9.2 Shutdown - Reverse Melt Link ONLY” on page 18-14.
• Melt-CUBE systems: see “19.6.2 Shutdown” on page 19-34
Standard Hot Run Systems - continued
8-3SYSTEM STARTUP AND SHUTDOWN
Hot Runner User Manual
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