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Bardac PLX User Manual

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1
Part 1
PL / PLX
Digital DC Drive
Part 2
Application Block s
Part 3
High Power Modules
PL / PLX Digital DC Drive
Part 1
HG1 02633 v5.15i

Table of Contents

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Bardac PLX Specifications

General IconGeneral
BrandBardac
ModelPLX
CategoryController
LanguageEnglish

Summary

Part 1 PL / PLX Digital DC Drive

Warnings

2.1 General Warnings

General safety instructions and precautions for operating the PL/X drive unit.

2.2 Warnings and Instructions

Specific warnings and instructions for installation, start-up, and maintenance.

2.3 General Risks

Assessment of general risks associated with installation, application, and maintenance.

2.4 Summary of further WARNINGS

A summary of key warnings for quick reference.

Introduction and Technical Data

3.3 General Technical Data

Detailed technical specifications including ratings and supply requirements.

3.3.3 Control terminals electrical specification

Electrical specifications for all control terminals and their functions.

3.4.2 Digital inputs and outputs

Considerations for digital inputs and outputs, including short circuit protection.

3.5 Control terminal default functions

List of default functions allocated to control terminals.

3.6 Supply loss shutdown

Details on how the drive handles supply loss or dips.

Basic application

4.1 Basic speed or torque control

Essential requirements for basic speed or torque control applications.

4.2 Main Contactor operation

Importance of main contactor control and potential failure causes.

4.3 Main contactor wiring options

Various methods for implementing main contactor control with advantages and disadvantages.

4.4 ESSENTIAL pre-start checks

Summary of essential checks before applying power to the motor.

4.4.1 PO WER ENGINEERING

Power engineering checks required before starting the drive.

4.5 CONTROL ENGINEERING COMMISSIONING PROCEDURES

Step-by-step procedures for control engineering commissioning.

4.5.1 Quick start calibration

Procedure for initial drive calibration to match the motor and supply.

4.5.2 Quick start calibration step by step

Detailed step-by-step guide for quick start calibration.

4.5.3 Quick start current loop AUTOTUNE

Procedure for setting up the armature current loop response using autotune.

Menu tree structure

5.1 Key functions

Overview of the 4 navigation keys and their functions for programming.

5.2 ENTRY MENU

Navigating the main entry menu levels.

5.2.1 Full menu diagram (Change parameters)

Diagram illustrating the structure of the 'Change parameters' menu.

5.2.2 Full menu diagram (Change parameters continued)

Continuation of the 'Change parameters' menu diagram.

5.2.3 Full menu diagram (Diagnostics)

Diagram illustrating the structure of the 'Diagnostics' menu.

5.2.4 Full menu diagram (Motor drive alarms, serial links and display functions)

Diagram of menus for alarms, serial links, and display functions.

5.2.5 Full menu diagram (Application blocks and configuration)

Diagram of menus for application blocks and configuration.

5.2.6 Full menu diagram (Configuration continued)

Continuation of the 'Configuration' menu diagram.

5.2.7 Full menu diagram (Block OP and Fieldbus configs, Drive personality and Conflict Help)

Diagram of menus for block operations, fieldbus, drive personality, and conflict help.

CHANGE PARAMETERS

6.1 CHANGE PARAMETERS / CALIBRATION

Parameters for calibrating the drive to the motor and system.

6.2 CHANGE PARAMETERS / RUN MODE RAMPS

Parameters for configuring acceleration and deceleration ramp times.

6.3 CHANGE PARAMETERS / JOG CRAWL SLACK

Parameters for jogging, crawling, and slack take-up functions.

6.4 CHANGE PARAMETERS / MOTORISED POT RAMP

Parameters for the motorised pot function used for ramping.

6.5 CHANGE PARAMETERS / STOP MODE RAMP

Parameters for controlling contactor drop-out behavior.

6.6 CHANGE PARAMETERS / SPEED REF SUMMER

Parameters for summing and clamping speed references.

6.7 CHANGE PARAMETERS / SPEED CONTROL

Parameters for adjusting the speed loop error amplifier.

6.8 CHANGE PARAMETERS / CURRENT CONTROL

Parameters for configuring the current control loop and clamps.

6.9 CHANGE PARAMETERS / FIELD CONTROL

Parameters for controlling the motor field excitation.

6.9.6 FIELD CONTROL / FLD WEAKENING MENU

Parameters for enabling and configuring field weakening.

6.10 CHANGE PARAMETERS / ZERO INTERLOCKS

Parameters for enabling interlocking functions associated with zero speed.

6.10.9 ZERO INTERLOCKS / SPINDLE ORIENTATE

Function for spindle orientation using encoder feedback.

DIAGNOSTICS

7.1 DIAGNOSTICS / SPEED LOOP MONITOR

Monitoring parameters related to the speed loop.

7.2 DIAGNOSTICS / ARM I LOOP MONITOR

Monitoring parameters associated with the armature current loop.

7.3 DIAGNOSTICS / FLD I LOOP MONITOR

Monitoring parameters associated with the field control loop.

MOTOR DRIVE ALARMS

8.1 MOTOR DRIVE ALARMS menu

Overview of motor drive alarms and monitoring functions.

8.1.1 MOTOR DRIVE ALARMS / Speed feedback mismatch trip enable PIN 171

Enables or disables the speed feedback mismatch trip.

8.1.8 MOTOR DRIVE ALARMS / STALL TRIP MENU

Menu for configuring stall trip parameters.

8.1.11 MOTOR DRIVE ALARMS / DRIVE TRIP MESSAGE

Displays messages for various drive trip conditions.

8.1.11.11 DRIVE TRIP MESSAGE / Supply phase loss

Trip message for supply phase loss.

SELF TEST MESSAGE

9.1.1 SELF TEST MESSAGE / Data corruption

Self-test message indicating data corruption in parameter files.

9.1.4 SELF TEST MESSAGE / Proportional armature current cal fail

Self-test message for proportional armature current calibration failure.

9.1.5 SELF TEST MESSAGE / Integral armature current cal fail

Self-test message for integral armature current calibration failure.

9.1.10 SELF TEST MESSAGE / Internal error code

Self-test message for internal error codes, e.g., supply phase loss.

SERIAL LINKS, RS232 and FIELDBUS

10.1 SERIAL LINKS / RS232 PORT 1

Overview of the RS232 port for configuration and serial communications.

10.2 RS232 PORT 1 / PARAMETER EXCHANGE

Procedures for exchanging parameters between the PL/X and a host.

10.2.1 PARAMETER EXCHANGE / Drive transmit

Procedure for transmitting PL/X settings to a host computer.

10.2.2 PARAMETER EXCHANGE / Drive receive

Procedure for receiving PL/X settings from a host computer.

10.3 RS232 PORT 1 / PORT 1 REF EXCHANGE

Allows accurate transmission of parameters (references) between units.

DISPLAY FUNCTIONS

11.2 DISPLAY FUNCTIONS / PASSWORD CONTROL

Controls password protection for parameter changes.

CONFIGURATION

13.1 CONFIGURATION menu

Overview of the configuration menu and parameters.

13.1.1 PL PILOT configuration tool

Information about the PL PILOT PC configuration tool.

13.2 Configurable connections

Details on internal connections and using GOTO/GETFROM.

13.2.7 CONFIGURATION / ENABLE GOTO, GETFROM

Enabling and disabling GOTO/GETFROM for configuration.

13.3 CONFIGURATION / UNIVERSAL INPUTS

Details on universal inputs, including analogue and digital capabilities.

13.4 CONFIGURATION / ANALOG OUTPUTS

Configuration parameters for analogue outputs.

13.13 CONFIGURATION / DRIVE PERSONALITY

Menu to modify or monitor aspects of the PL/X personality.

13.13.2 DRIVE PERSONALITY / Recipe page PIN 677

Setting the target page for PARAMETER SAVE operations.

13.13.4 DRIVE PERSONALITY / Armature current burden resistance PIN 680

Setting the armature current burden resistance value.

Installation

14.3 Semiconductor fuse ratings

Guidelines for selecting correctly rated semiconductor fuses.

14.9 Wiring instructions

General instructions and precautions for wiring the PL/X unit.

14.11 Installation guide for EMC

Guidelines for ensuring EMC compliance during installation.

14.13 What to do in the event of a problem

Guidance on troubleshooting and contacting support for problems.

PIN number tables

15.1.1 Change parameters 2 - 121

Numeric table for change parameters from PIN 2 to 121.

15.1.2 Diagnostics and alarms 123 - 183

Numeric table for diagnostics and alarms from PIN 123 to 183.