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ekrPro Com60
BST ekrPro Com60 User Manual
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ekrPro Com
60
web guide controller
EDV
No.: MD.191.01.05/1.6.x
with analog sensors
Date:
23.11.2007
Section A
General information
A 1
Description
A 2
Specifications
A 3
Transport / Storage
A 4
Decommissioning
ekrPro Com
60
with analog sensors
3
5
Table of Contents
Symbols Used in this Operating Manual
2
Warning Signs
2
Using the Keys
2
LED Operating Status Indications
2
Contents
3
General Information
4
Table of Contents
5
Utilisation
6
Housing Versions
6
A 1 Description
6
General Settings
7
Assignment of Sensors to the to the Scanning Mode Selection Keys
7
Size of Oscillation Amplitude Related to Sensor Scanning Area
8
A 1.4.2 Inverting of the Sensor Signal A1-3
8
Oscillation Types and Curves
9
Allocation of Fvgs for a Fvgpro 2MK
9
A 1.5 Connectable Components A1-4
9
Emissions
10
A 1.6 Safety Information A1-5
10
A 2.1 Ekrpro Com 60 Controller (Version XT) A2-1
11
A 2 Specifications
11
A 2.3 Optical Edge Sensor IR2002 A2-3
13
A 2.4 IRS-U-2 a Opto-Electronic Analog Sensor A2-3
13
A 2.2 Optical Edge Sensor IR2001, IR2005
13
Line Sensor T 62 D 1
15
Reflected Light Measuring Light Barrier R 42 D, Etc.
15
Fork Light Barrier G 53 C2/5
16
Central Supply
17
Separate Power Pack
17
A 2.10 Switched Power Pack
17
A 3 Transport / Storage A3-1
18
A 4 Decommissioning
19
Commissioning
20
Installation
23
Installation Site Requirements
23
Securing Hole Diagram
23
Installation Dimensions
24
Cabling
24
Installation Instructions for EMC-Wiring
26
Installation Contrast / Line Sensor
27
Sensor Arrangement
27
Scanning Arrangement T 62 D 1
28
Installation Reflection Sensor TW 54 C 5
29
Display and Operating Controls
30
Control Panel
30
Graphics Display
30
Keypad
30
Navigating Within the System
31
Function Keys (F-Keys)
32
Shortcut Functions
32
Selecting the Actuator
32
To Enter the Shortcut Number
32
Entries in the Editing Box
33
Editing Box
33
Arrow Keys
34
Control Elements
34
Option Lists
34
Buttons
35
Checkbox
35
Read-Only Checkbox
35
Electrical Connections
37
Using Wiring Sleeves
37
Using Cable Without Wiring Sleeves
37
Commissioning with a CAN Bus
38
Checking the Unit Address and Setting up if Necessary
38
Terminator Activation
40
Ekrpro Com
40
Ekrpro Key
40
BST Prologic
41
Fvgpro Module
41
Adjust Password
42
Commissioning Standard System
44
Select Standard System
44
Carry out Master Setup
45
Automatic Master Set-Up
45
Manual Master Set-Up
45
Setting the Actuator Guiding Direction
46
Setting the Actuator Path Limits
46
Setting Centre Position and Gain for “SC” Operating Mode
47
Carry out Material Setup
48
Automatic Material Set-Up
49
Manual Material Set-Up
49
FVG - Sensor Positioning Device
50
Default Values Set
50
Configuration-Dependent Default Values
50
Range – Traversing Range Limits
51
Feed – Feed for Stepping Motor / Gearing Combination
51
Offset - Positional Offset to FVG Position
51
Configuration-Independent Default Value
52
Velocities – Adjustment of Positioning Speeds
53
Special – Special Settings for Driving the FVG Slides
53
Add. Functions – Special Functions
54
Tear-Off Det. – Tear-Off Detection
54
With Web Edge Guiding
54
With Contrast Guiding
54
Criteria for Detecting a Tear
55
Conditions for Guiding on Interrupted Printed or Contrast Edges
55
Minimum Mark Length
55
Exceeding / Undershooting of the Preset Threshold Value
55
Alignment of the Contrast Sensor
56
Operating Mode Setting for the Contrast Sensor T 62 D 1
56
Example Calculation
56
Parameter Settings
57
Oscillation
58
Osc. Mode – Determine Operating Mode for Oscillation Mode
58
Osc. Params. – Set Oscillation Parameters
59
Save Settings
60
Osc. Params Add-On – Additional Functions for Oscillation
60
Setup Menu
61
Change User Selection of User Level
61
Material Setup - Sensor Compensation
61
Save/Load Settings
61
General Setup - System Parameters
62
Setting the Default Values
62
Actuator – Actuator Settings
63
Type (Ems&Hydr.) – Actuator Selection
63
Hydraulics Add-On – Hydraulic Settings
64
Direction – Setting the Actuator Guiding Direction
65
Digital Blocking Output (Oil Blocking)
65
Behaviour When Oil Blocking Is Switched on
65
SC Transducer - Servo-Center Component Settings
66
Type & Dir. – Selecting the Servo-Center Component
66
Pos. Limit – Setting the Actuator Path Limits
67
Setting the Centre Position and the Gain for the SC Operating Mode
68
Man Pos Control – Activation of the Position Controller
69
Man Speed – Adjustment Speed for Manual Mode
69
Sensors/Efe
70
Commissioning Sensors and Remote Electronic Fine Adjustment
70
Sensor 1, 2, 3 – Commissioning Sensors
70
Setting up the Sensor and Operation
70
Commissioning of Remote Electronic Fine Adjustment (EFE)
71
Control Loop - Control Loop Settings
72
Gain & Offset – Amplification & Setpoint Values
72
Adj. Done Limits – Bearing Position Controlled
72
Speed Control – Speed Regulation
73
FVG – Sensor Positioning Device
74
Connection – Activating of Sensor Positioning Device (FVG) Connected
74
FVG Eco
75
Internal FVG
75
Homing Direction – Retraction Direction and Limit Switch Assignment
75
Offset 1 – Position Offset to FVG1 Slide Position
76
Offset 2 – Position Offset to FVG2 Slide Position
76
Feed – Feed for Stepping Motor/Gearing Combination
77
FVG Pro
78
Retraction Direction and Limit Switch Assignment
78
Positional Offset to Position of First FVG Slide
79
Traversing Range Limits for First FVG Slide
80
Retract Mode – Free-Running Mode
81
Feed for Stepping Motor/Gearing Combination
81
Norming Mode – Standardization Mode
81
Width Adjust – FVG Operating Mode for Center Line Guiding
82
Repositioning – Repositioning of the Material after Certain Events
83
Retract Mode [MM/S]
84
Edge Push Vel. [MM/S]
84
Slow Man. Vel. [MM/S]
84
Special Settings for Moving the FVG Slides During Edge Searching
85
Mode after Error
85
Sensor-Cover-Guarding
85
Width Measure - Web Width Measurement
86
Ref. Width – Width of the Calibration Sheet
86
Inserting the Calibration Sheet
86
Limits – Set Width, Error and Warning Limits
87
Operating Modes in Which Width Measurement Should be Active
88
Edge Sources
89
Assignment of the Sensors to the Scanning Modes
89
Tear off Det. – Tear off Detection
91
Line Significance
96
Cancel the Factory Allocations of Functions
97
Assign New Function
97
Adjust Bit Pattern
97
Truth Table
98
FVG Stop
98
1 1 X X X X XX
98
Set Lim.sw
98
X X X X X X XX
98
Reset Lim.sw
98
1 X X X X X X X XX
98
Reset Lim.sw
99
1 X X X X X X X XX
99
Keyb.lock on 1 X X X X X X X X X XX
99
Terminal
99
Do Nothing 1 1 1 1 1 1 1 1 1 1 1
99
Controller Interlock
100
Keyboard Interlock
100
Do Nothing 1 1 1 1 1 1 1 1 1 1 1
100
Do Nothing
100
• Keyb. Lock on
100
Digital Outputs
101
EDV no
101
Chapter: B
101
Signification of the Messages
102
Special - Special Device Settings
103
Change Password
103
Dev. Config. – General Unit Settings
104
Reset – Reset of the Firmware
105
Watchdog Test
105
Opt. Logic - Optional Logic
106
Fieldbus
106
Remote Device
107
Control Function for Unit Remote Control
107
Index
108
Terminal Assignments and Service Displays
109
Board Overview
109
Terminal Diagrams
110
Terminal Strip X1
111
Terminal Strip X2
111
Terminal Strip X3; Position Controller (SC)
111
Servo-Center Component OMG 4
111
Terminal Strip X4; Sensor 3 / EFE / OZ3
112
Terminal Strip X6; Power Supplies
112
Terminal Strip X7; Actuator
112
Terminal Strip X8; CAN Connections
112
Terminal Strip X10; Enable and Reference Switch (FVG)
113
Terminal Strip X12; FVG Stepping Motor
113
Terminal Strip X14; Digital Inputs
114
Terminal Strip X15; Digital Outputs
114
Terminal Strip X16; Analog Output and Tacho Input
115
Terminal Strips X17, X18, X19; Power Supply (24V Output for Camera)
115
CAN Connection Assignments
116
Service Indicator Displays
117
Leds “Power Supply“
117
Leds “Digital Outputs“
117
Leds “FVG Stop Switches“
117
Operation
118
Screen with Active Web Width Measurement
127
Screen When Sensor 3 Is Connected
127
Display of Pre-Positioning
128
Pre-Positioning Display on Machine Centre (FVG 2MK)
128
Display of the CAN Bus State
129
Changing the Settings During Operation
130
Operating Functions
130
Automatic Mode
130
Manual Positioning
130
Scan Start
131
Web Edge Guiding: Left Web Edge
131
Web Edge Guiding: Right Web Edge
131
Web Center Guiding
131
Gain Adjustment
132
Changing the Settings
132
Sensor Positioning Device
133
Using the FVG Function, General
133
Using the Fvgpro 2MK Function
133
Arrow Key Functions and the Function of the Digital Inputs
133
Allocation of the Change-Over Options to the Operating Modes
134
Material Set-Up
135
Settings for the T 62 D1
138
Line Scanning
138
Contrast Scanning
138
Adjustment Elements on the T62 D1
138
Tear-Off Detection
140
Activate Tear-Off Detection
141
Activate Oscillation
141
Deactivate Oscillation
141
Pre-Positioning
142
Activate Pre-Positioning (Fvgpro)
142
Use of an Internal FVG
142
Pre-Positioning to Machine Centreline
143
Unit Remote Control Via CAN Bus
144
Error Reports
145
To Acknowledge an Error
145
Self-Deleting Errors
145
Actuator Drawing Excess Current
145
Maintenance
149
Ekrpro Com Controller
149
Sensors
149
Default Settings
152
Commissioning Example
158
Initial Startup of an Actuator with Integrated Position Feedback
158
Start-Up an Actuator with OMG 4 / 7 / 8
159
Start-Up an Actuator Without a Servo-Center Component
159
Initial Startup with Sensor Positioning Device Fvgpro 2/MK
160
Connecting Plate
163
4
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BST ekrPro Com60 Specifications
General
Brand
BST
Model
ekrPro Com60
Category
Computer Hardware
Language
English
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