BST ekrPro Com60 - Section C Operation

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ekrPro Com

web guide controller EDV No.: MD.191.01.05/1.6.x

with analog sensors Date: 23.11.2007

Section C

Operation

C 1 Controls

C 2 Operation

C 3 Error messages

C 4 Maintenance

ekrPro Com

with analog sensors

Main Page

Symbols Used in this Operating Manual2
Warning Signs2
Using the Keys2
LED Operating Status Indications2
Contents3
General Information4
Table of Contents5
Utilisation6
Housing Versions6
A 1 Description6
General Settings7
Assignment of Sensors to the to the Scanning Mode Selection Keys7
Size of Oscillation Amplitude Related to Sensor Scanning Area8
A 1.4.2 Inverting of the Sensor Signal A1-38
Oscillation Types and Curves9
Allocation of Fvgs for a Fvgpro 2MK9
A 1.5 Connectable Components A1-49
Emissions10
A 1.6 Safety Information A1-510
A 2.1 Ekrpro Com 60 Controller (Version XT) A2-111
A 2 Specifications11
A 2.3 Optical Edge Sensor IR2002 A2-313
A 2.4 IRS-U-2 a Opto-Electronic Analog Sensor A2-313
A 2.2 Optical Edge Sensor IR2001, IR200513
Line Sensor T 62 D 115
Reflected Light Measuring Light Barrier R 42 D, Etc.15
Fork Light Barrier G 53 C2/516
Central Supply17
Separate Power Pack17
A 2.10 Switched Power Pack17
A 3 Transport / Storage A3-118
A 4 Decommissioning19
Commissioning20
Installation23
Installation Site Requirements23
Securing Hole Diagram23
Installation Dimensions24
Cabling24
Installation Instructions for EMC-Wiring26
Installation Contrast / Line Sensor27
Sensor Arrangement27
Scanning Arrangement T 62 D 128
Installation Reflection Sensor TW 54 C 529
Display and Operating Controls30
Control Panel30
Graphics Display30
Keypad30
Navigating Within the System31
Function Keys (F-Keys)32
Shortcut Functions32
Selecting the Actuator32
To Enter the Shortcut Number32
Entries in the Editing Box33
Editing Box33
Arrow Keys34
Control Elements34
Option Lists34
Buttons35
Checkbox35
Read-Only Checkbox35
Electrical Connections37
Using Wiring Sleeves37
Using Cable Without Wiring Sleeves37
Commissioning with a CAN Bus38
Checking the Unit Address and Setting up if Necessary38
Terminator Activation40
Ekrpro Com40
Ekrpro Key40
BST Prologic41
Fvgpro Module41
Adjust Password42
Commissioning Standard System44
Select Standard System44
Carry out Master Setup45
Automatic Master Set-Up45
Manual Master Set-Up45
Setting the Actuator Guiding Direction46
Setting the Actuator Path Limits46
Setting Centre Position and Gain for “SC” Operating Mode47
Carry out Material Setup48
Automatic Material Set-Up49
Manual Material Set-Up49
FVG - Sensor Positioning Device50
Default Values Set50
Configuration-Dependent Default Values50
Range – Traversing Range Limits51
Feed – Feed for Stepping Motor / Gearing Combination51
Offset - Positional Offset to FVG Position51
Configuration-Independent Default Value52
Velocities – Adjustment of Positioning Speeds53
Special – Special Settings for Driving the FVG Slides53
Add. Functions – Special Functions54
Tear-Off Det. – Tear-Off Detection54
With Web Edge Guiding54
With Contrast Guiding54
Criteria for Detecting a Tear55
Conditions for Guiding on Interrupted Printed or Contrast Edges55
Minimum Mark Length55
Exceeding / Undershooting of the Preset Threshold Value55
Alignment of the Contrast Sensor56
Operating Mode Setting for the Contrast Sensor T 62 D 156
Example Calculation56
Parameter Settings57
Oscillation58
Osc. Mode – Determine Operating Mode for Oscillation Mode58
Osc. Params. – Set Oscillation Parameters59
Save Settings60
Osc. Params Add-On – Additional Functions for Oscillation60
Setup Menu61
Change User Selection of User Level61
Material Setup - Sensor Compensation61
Save/Load Settings61
General Setup - System Parameters62
Setting the Default Values62
Actuator – Actuator Settings63
Type (Ems&Hydr.) – Actuator Selection63
Hydraulics Add-On – Hydraulic Settings64
Direction – Setting the Actuator Guiding Direction65
Digital Blocking Output (Oil Blocking)65
Behaviour When Oil Blocking Is Switched on65
SC Transducer - Servo-Center Component Settings66
Type & Dir. – Selecting the Servo-Center Component66
Pos. Limit – Setting the Actuator Path Limits67
Setting the Centre Position and the Gain for the SC Operating Mode68
Man Pos Control – Activation of the Position Controller69
Man Speed – Adjustment Speed for Manual Mode69
Sensors/Efe70
Commissioning Sensors and Remote Electronic Fine Adjustment70
Sensor 1, 2, 3 – Commissioning Sensors70
Setting up the Sensor and Operation70
Commissioning of Remote Electronic Fine Adjustment (EFE)71
Control Loop - Control Loop Settings72
Gain & Offset – Amplification & Setpoint Values72
Adj. Done Limits – Bearing Position Controlled72
Speed Control – Speed Regulation73
FVG – Sensor Positioning Device74
Connection – Activating of Sensor Positioning Device (FVG) Connected74
FVG Eco75
Internal FVG75
Homing Direction – Retraction Direction and Limit Switch Assignment75
Offset 1 – Position Offset to FVG1 Slide Position76
Offset 2 – Position Offset to FVG2 Slide Position76
Feed – Feed for Stepping Motor/Gearing Combination77
FVG Pro78
Retraction Direction and Limit Switch Assignment78
Positional Offset to Position of First FVG Slide79
Traversing Range Limits for First FVG Slide80
Retract Mode – Free-Running Mode81
Feed for Stepping Motor/Gearing Combination81
Norming Mode – Standardization Mode81
Width Adjust – FVG Operating Mode for Center Line Guiding82
Repositioning – Repositioning of the Material after Certain Events83
Retract Mode [MM/S]84
Edge Push Vel. [MM/S]84
Slow Man. Vel. [MM/S]84
Special Settings for Moving the FVG Slides During Edge Searching85
Mode after Error85
Sensor-Cover-Guarding85
Width Measure - Web Width Measurement86
Ref. Width – Width of the Calibration Sheet86
Inserting the Calibration Sheet86
Limits – Set Width, Error and Warning Limits87
Operating Modes in Which Width Measurement Should be Active88
Edge Sources89
Assignment of the Sensors to the Scanning Modes89
Tear off Det. – Tear off Detection91
Line Significance96
Cancel the Factory Allocations of Functions97
Assign New Function97
Adjust Bit Pattern97
Truth Table98
FVG Stop98
1 1 X X X X XX98
Set Lim.sw98
X X X X X X XX98
Reset Lim.sw98
1 X X X X X X X XX98
Reset Lim.sw99
1 X X X X X X X XX99
Keyb.lock on 1 X X X X X X X X X XX99
Terminal99
Do Nothing 1 1 1 1 1 1 1 1 1 1 199
Controller Interlock100
Keyboard Interlock100
Do Nothing 1 1 1 1 1 1 1 1 1 1 1100
Do Nothing100
• Keyb. Lock on100
Digital Outputs101
EDV no101
Chapter: B101
Signification of the Messages102
Special - Special Device Settings103
Change Password103
Dev. Config. – General Unit Settings104
Reset – Reset of the Firmware105
Watchdog Test105
Opt. Logic - Optional Logic106
Fieldbus106
Remote Device107
Control Function for Unit Remote Control107
Index108
Terminal Assignments and Service Displays109
Board Overview109
Terminal Diagrams110
Terminal Strip X1111
Terminal Strip X2111
Terminal Strip X3; Position Controller (SC)111
Servo-Center Component OMG 4111
Terminal Strip X4; Sensor 3 / EFE / OZ3112
Terminal Strip X6; Power Supplies112
Terminal Strip X7; Actuator112
Terminal Strip X8; CAN Connections112
Terminal Strip X10; Enable and Reference Switch (FVG)113
Terminal Strip X12; FVG Stepping Motor113
Terminal Strip X14; Digital Inputs114
Terminal Strip X15; Digital Outputs114
Terminal Strip X16; Analog Output and Tacho Input115
Terminal Strips X17, X18, X19; Power Supply (24V Output for Camera)115
CAN Connection Assignments116
Service Indicator Displays117
Leds “Power Supply“117
Leds “Digital Outputs“117
Leds “FVG Stop Switches“117
Operation118
Screen with Active Web Width Measurement127
Screen When Sensor 3 Is Connected127
Display of Pre-Positioning128
Pre-Positioning Display on Machine Centre (FVG 2MK)128
Display of the CAN Bus State129
Changing the Settings During Operation130
Operating Functions130
Automatic Mode130
Manual Positioning130
Scan Start131
Web Edge Guiding: Left Web Edge131
Web Edge Guiding: Right Web Edge131
Web Center Guiding131
Gain Adjustment132
Changing the Settings132
Sensor Positioning Device133
Using the FVG Function, General133
Using the Fvgpro 2MK Function133
Arrow Key Functions and the Function of the Digital Inputs133
Allocation of the Change-Over Options to the Operating Modes134
Material Set-Up135
Settings for the T 62 D1138
Line Scanning138
Contrast Scanning138
Adjustment Elements on the T62 D1138
Tear-Off Detection140
Activate Tear-Off Detection141
Activate Oscillation141
Deactivate Oscillation141
Pre-Positioning142
Activate Pre-Positioning (Fvgpro)142
Use of an Internal FVG142
Pre-Positioning to Machine Centreline143
Unit Remote Control Via CAN Bus144
Error Reports145
To Acknowledge an Error145
Self-Deleting Errors145
Actuator Drawing Excess Current145
Maintenance149
Ekrpro Com Controller149
Sensors149
Default Settings152
Commissioning Example158
Initial Startup of an Actuator with Integrated Position Feedback158
Start-Up an Actuator with OMG 4 / 7 / 8159
Start-Up an Actuator Without a Servo-Center Component159
Initial Startup with Sensor Positioning Device Fvgpro 2/MK160
Connecting Plate163

BST ekrPro Com60 - Section C Operation

Table of Contents

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