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Mazda Mazda6 - Engine Control System Operation Inspection

Mazda Mazda6
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F2196
TROUBLESHOOTING
3 Perform self-test function using WDS or
equivalent.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?
Yes DTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect for following:
Open circuit between PCM control relay and PCM
terminal 53 or 79
Open circuit PCM control relay and PCM terminal
69
PCM control relay stuck open
Open or poor GND circuit (PCM terminal 65, 85,
103 or 104)
Poor connection vehicle body GND
No No DTC is displayed:
Go to next step.
4 Inspect for following:
Fuel quality (e.g.: including water
contamination, winter/summer blend)
Fuel line/fuel filter clogging and/or restriction
Intake-air system restriction
Exhaust system and/or catalyst converter
restriction
Charge air cooler condition (restriction or
damaged)
Vacuum leakage
Cooling fan No.1 and cooling fan No.2 seat
Are all items okay?
Yes Go to next step.
No Service as necessary.
Repeat Step 4.
5 Inspect intake shutter valve and VSC valve
operations.
(See F2229 ENGINE CONTROL SYSTEM
OPERATION INSPECTION)
Is there any problem?
Yes Repair or replace as necessary.
No Go to next step.
6 Inspect guide blade valve operation.
(See F2229 ENGINE CONTROL SYSTEM
OPERATION INSPECTION)
Is there any problem?
Yes Repair or replace as necessary.
No Go to next step.
7 Inspect A/C cut-off operation.
Does A/C cut-off work properly?
Yes Go to next step.
No Repair or replace malfunctioning part according to A/C
cut-off system inspection results.
8 Inspect hose bands between following parts:
Turbocharger compressor housing and air
cleaner
Turbocharger compressor housing and
charge air cooler
Are hose bands loose?
Yes Retighten hose bands.
If concern is resolved, complete inspection.
If concern still exists, go to next step.
No Go to next step.
9 Inspect for improper operation, kinks, clogging or
disconnection on guide blade actuator.
(See F2229 ENGINE CONTROL SYSTEM
OPERATION INSPECTION)
Is actuator okay?
Yes Go to next step.
No Repair or replace as necessary.
If concern is resolved, complete inspection.
If concern still exists, turbocharger is okay.
Go to next step.
10 Remove parts necessary to inspect
turbocharger.
Do not remove turbocharger.
Inspect if turbocharger compressor wheel is
bent, damaged, or interfering with housing on
vehicle.
Is there any problem?
Yes Replace turbocharger.
No Go to next step.
11 Inspect if turbocharger compressor wheel
locknut is loose or has fallen down inside
turbocharger.
Is there any problem?
Yes Replace turbocharger.
No Go to next step.
12 Inspect if turbocharger compressor wheel by
hand.
Does wheel turn easily and smoothly?
Yes Go to next step.
No Replace turbocharger.
STEP INSPECTION RESULTS ACTION

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