Omron ZW-7000 Series

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User's Manual

Terms and Conditions Agreement

(Please Read)

Basic configuration

Installation and Connections

Basic Operation

Settings for Function

Convenient Functions

Offline Settings

Sensor controller operations

Confocal Fiber Type

Disp

lace

ment Sensor

ZW-7000/5000 Series

Troubleshooting

APPENDICES

Main Page

Default Chapter13
- Default Chapter13
- Search from Settings22
1 Basic Configuration23
ZW-7000/5000 Series Displacement Sensors24
Basic Operation Flow25
- Troubleshooting26
Basic Operations for Displaying Measurement Results27
- Installation of Sensor Head27
- Attaching the Strap to the Calibration ROM27
- Attaching the Strap to Protective Cap28
- Connection of Fiber Cable and Calibration ROM28
- Remove the Fiber Cable31
- Input Terminal Block32
- Connecting to a Personal Computer33
- Starting up Sysmac Studio Measurement Sensor Edition36
- Calibrating Sensor Head37
- Monitoring the Measurement Results40
2 Installation and Connections41
System Configuration42
- Connection Compatibility43
Part Names and Functions45
- Sensor Head45
- Calibration ROM45
- Sensor Controller46
Installation51
- Installation of Sensor Head51
- Installation of Sensor Controller54
- Attaching the Strap to the Calibration ROM56
- Attaching the Strap to Protective Cap57
- Connection of Fiber Cable and Calibration ROM57
- Remove the Fiber Cable60
- Cleaning the Fiber Connector and Fiber Cable Using ZW-XCL62
- Extending Fiber Cable65
- Calibrating Sensor Head68
Wiring71
- 32-Pole Extension Connector71
- Analog Output Terminal Block74
- Input Terminal Block76
- Electrical Specifications78
Installing the Sysmac Studio80
Launching a Project81
- Connecting to the Sensor with Sysmac Studio Measurement Sensor Edition81
- Entering Project Information82
Explanation of Screen Sections83
- PC Tool83
Saving a Project88
- Exporting a Project88
- Importing a Project88
3 Basic Operation89
Setting the Measurement Start Timing90
- Internal Processing of Sensor Controller90
- Measurement Mode and Measurement Start Timing91
Switching Operation Modes92
Displaying Measured Values and Received Light Waveform93
Perform the Zero Reset94
- Zero Reset94
Displaying Measured Values in Graphs97
- Specifying the Sampling Start and End Conditions99
- Starting and Ending Sampling before and after the Trigger Condition Is Met102
- Ment Values102
Saving Measured Values in a File103
- Outputting the Results of Sampling as a File103
- Exporting the Results of Sampling103
Displaying Saved Measured Values107
Performing Internal Logging108
- Internal Logging by Sysmac Studio108
- Performing Internal Logging with Parallel I/O110
Bank Switching112
- Multi-Task and Bank Data112
- Switching Banks114
Operating with Sensor Controller115
Setting Sensing118
- Setting the Measurement Cycle118
- Setting the Material of the Target to Measure119
- Setting the Noise Cut Level120
- Setting Smoothing Size121
- Setting Start Direction of Count Measurement Surfaces122
- Setting Light Exposure Time Control Mode123
- Setting the Measurement Area124
Setting Measurement Items127
- What Is a Measurement Item127
- Measuring the Height127
- Measuring the Thickness129
- Performing Calculations130
Setting the Output Conditions132
- Setting Scaling132
- Setting Filters138
- Setting Hold146
- Setting the Zero Reset154
Setting Threshold Value159
- Threshold Value Settings159
Setting I/O161
- Settings for Processing When Measrement Is Not Possible161
- Assigning Digital Output164
Setting the System165
- Setting the Key Lock165
Saving the Settings167
- Saving the Bank/System Settings167
- Copying the Bank/System Settings168
- Initializing Settings169
- Clearing the Bank Settings170
- Setting the Bank Mode170
5 Convenient Functions173
Checking the Information of the Sensor174
Storing the Light Reception Wave Form in a File175
Recovering Calibration ROM Data176
Printing the Contents of Settings177
Control Input Signal with PC Tool179
Viewing the Energization Time180
Selecting Measured Values to be Externally Output181
- Assigning Digital Output181
- Assigning Analog Output181
Performing Settings Offline184
Starting a Project in Offline Mode185
Changing between Online and Offline186
Offline Debugging of the Sensor Control Program and Sensor Opera188
Tion188
- Operation188
7 Sensor Controller Operations191
Search from Menu Tree192
- FUNC Mode Menu192
- RUN (Run) Mode Menu198
Functions of Operating Keys199
Digital Displays200
Switching Operation Modes201
Functions and Operations During Measurement203
- Switching the RUN (Run) Mode Display203
Setting Sensing208
- Set the Measurement Cycle208
- Setting the Material of the Target to Measure209
- Setting Start Direction of Count Measurement Surfaces210
- Setting Exposure Time Control Mode211
- Setting the Measurement Area212
- Setting Area Follow213
Setting Measurement Items214
- Measuring the Height214
- Measuring the Thickness215
- Calculating216
Setting the Output Conditions219
- Setting the Filter219
- Setting Scaling223
- Setting Hold227
- Setting the Zero Reset232
Setting the Banks236
- Switching Banks236
- Changing the Bank Mode237
Setting Threshold Value241
- Teaching241
- Direct243
Setting the System244
- Checking Information244
- Setting the Key Lock245
- Calibrating Sensor Head246
- Initializing Settings247
- Setting the Synchronous Measurement Mode248
- Setting the Extension Fiber Cable Length249
Connecting Parallel I/O250
Connecting with Ethercat251
Connecting with Ethernet/Ip252
Connecting by No-Protocol Communications253
8 Troubleshooting255
Error Messages256
Troubleshooting257
9 Appendices261
Specifications and External Dimensions262
- Sensor Head262
- Sensor Controller267
- PC Tools (Sysmac Studio)273
- Accessories274
- EMC Directive Conformity280
Firmware Update281
- Use Sysmac Studio Measurement Sensor Edition to Update281
- Performing the Update on Warp Engine ZW-7282
- Index285
- Revision History288

Omron ZW-7000 Series - Page 3

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