iv ZXP Series 9 Card Printer Service Manual P1086708-001
Replacement Procedures for the Printer .................................................................225
Introduction ........................................................................................................................................225
Required Tools ...................................................................................................................................226
Removal Sequence ............................................................................................................................227
Removal Sequence (continued) .........................................................................................................228
Removal Sequence (continued) .........................................................................................................229
Procedures .........................................................................................................................................230
Top Rear Enclosure ..................................................................................................................... 230
Rear Cooling Fan ........................................................................................................................231
Top Cover ....................................................................................................................................232
Front Bezel ..................................................................................................................................234
Left Side Cover ............................................................................................................................235
Right Side Cover .........................................................................................................................236
Operator Control Panel (OCP) ....................................................................................................238
Bottom Rear Enclosure ...............................................................................................................239
Card Feeder Assembly ................................................................................................................ 240
Card Infeed Sensor .....................................................................................................................243
Flash Blower ................................................................................................................................245
Blower Filter .................................................................................................................................248
Halogen Lamp Control PCBA ...................................................................................................... 249
Transfer Station Assembly ...........................................................................................................251
Halogen Bulb ............................................................................................................................... 255
InTM Takeup Assembly ...............................................................................................................257
InTM Take-Up Sensor ..................................................................................................................264
InTM Payout Assembly ................................................................................................................265
Media Auth Coupler PCBAs ........................................................................................................273
Media Authentication PCBA .........................................................................................................275
Transfer Drive Assembly..............................................................................................................277
Printhead Lift Motor .....................................................................................................................280
Platen Roller ................................................................................................................................ 282
Printhead Cam Position Sensor ..................................................................................................284
Printhead Assembly .....................................................................................................................285
Printhead Power Cable ................................................................................................................288
Printhead Data Cable ..................................................................................................................289
Tricolor Sensor ............................................................................................................................290
EMI Line Filter .............................................................................................................................294
Door Switch Cable Assembly ......................................................................................................296
Ribbon Payout Drive Assembly ...................................................................................................297
Ribbon Payout Sensor .................................................................................................................299
Ribbon Take-up Assembly ...........................................................................................................300
Ribbon Take-up Sensor ...............................................................................................................305
Ethernet or Wireless PCBA .........................................................................................................306
Print Engine (from Base Plate) .................................................................................................... 309
Main PCBA .................................................................................................................................. 311
Power Supply (24V, 350W) .........................................................................................................317
Printhead Fan .............................................................................................................................. 320
Y-Roller ........................................................................................................................................ 321
Idler Cover ................................................................................................................................... 323
Card Detect Emitter ..................................................................................................................... 325
Mag Encoder ...............................................................................................................................326
Contact Station PCBA .................................................................................................................333
Contact Encoder + Contactless MIFARE PCBA .......................................................................... 335
Card Transport Assembly ............................................................................................................339
Printer Lock .................................................................................................................................341
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