Zebra ZXP 9 Series User Manual

P1086708-001 ZXP Series 9 Card Printer Service Manual v
Replacement Procedures for the Laminator ...........................................................345
Introduction ........................................................................................................................................345
Required Tools ...................................................................................................................................346
Removal Sequence ............................................................................................................................347
Removal Sequence (continued) .........................................................................................................348
Procedures .........................................................................................................................................349
Laminator .....................................................................................................................................349
Molded Ribbon Spindle ...............................................................................................................354
Square Corner Spindle ................................................................................................................ 355
Laminator Heater Assembly ........................................................................................................356
Halogen Bulbs .............................................................................................................................357
Laminator Lock ............................................................................................................................ 360
Back Cover .................................................................................................................................. 362
24V Heater Fans .........................................................................................................................363
Motor and Plate Assembly ...........................................................................................................365
Laminator Controller PCBA .........................................................................................................368
Media Authentication PCBA .........................................................................................................370
Top Laminator Control Motor ....................................................................................................... 371
Bottom Laminator Control Motor .................................................................................................372
Staging Motor ..............................................................................................................................373
Media Authentication Antenna PCBAs ........................................................................................374
Front Frame .................................................................................................................................376
Static Brush .................................................................................................................................377
Cassette Latch Assembly (Top & Bottom) ...................................................................................378
Thermopiles (Top & Bottom) ........................................................................................................386
Top Thermopile Cable .................................................................................................................390
Bottom Thermopile Cable ............................................................................................................391
Flexible Ribbed Rollers (Left & Right) .........................................................................................392
Card Staging Nip Rollers (Left & Right) .......................................................................................393
Platen Overrun Roller (Top & Bottom) ......................................................................................... 394
Exit Rollers ..................................................................................................................................395
Cutters (Upper & Lower) ..............................................................................................................396
Laminate Ribbon Rollers (Top & Bottom) .................................................................................... 400
Card Entry Sensor Cable Assembly ............................................................................................401
Card Laminator Sensor Cable Assembly .....................................................................................402
Card Exit Sensor Cable Assembly ...............................................................................................403
Door Sensor Cable Assembly .....................................................................................................404
Laminator Beam ..........................................................................................................................405
Base-Frame Separation .............................................................................................................. 411
Cruciform Assembly .....................................................................................................................413
Door Latch ................................................................................................................................... 414
Magnetic Card Encoder .............................................................................................417
Introduction ........................................................................................................................................417
Ribbon Selection ................................................................................................................................ 418
Driver Setting .....................................................................................................................................418
Media Loading Orientation ................................................................................................................. 420
Magnetic Encoding Type ....................................................................................................................421
ISO (Default) ................................................................................................................................421
AAMVA ........................................................................................................................................422
CUSTOM .....................................................................................................................................422
BINARY .......................................................................................................................................422
Using Partial-Width Laminate ............................................................................................................422
Using Partial-Width Laminate ............................................................................................................423

Zebra ZXP 9 Series Specifications

General

Brand	Zebra
Model	ZXP 9 Series
Category	Printer
Language	English