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doble F6000 User Manual

doble F6000
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Doble Engineering Company
85 Walnut Street
Watertown, Massachusetts 02472-4037
(USA)
PN 500-0206 72A-1589 Rev. C 02/01
F6000 Family of
Power System Simulators
User Guide

Table of Contents

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doble F6000 Specifications

General IconGeneral
Operating Temperature0°C to 40°C
Input Voltage100 – 240 V AC
Input Frequency47-63Hz
Efficiency85%
Protection FeaturesOver voltage, over current, short circuit

Summary

Introduction and Safety Information

Preface

Overview of the F6000 User Guide's organization and conventions.

Document Conventions

Explains font conventions and definitions for ProTesT software and instrument interfaces.

Notes, Cautions, and Warnings

Defines icons and explains their meanings for safe operation and instrument care.

Safety Guidelines

Provides critical safety guidelines for operating the F6150 instrument.

Chapter 1: Introducing the F6150

Hardware Architecture

Details the internal components of the F6000 Instrument, including boards and fans.

ProTesT Software System

Describes ProTesT as a software system for protective relay testing and equipment maintenance.

Control Panel Overview

Explains the F6000 Control Panel's function for manual operation and test configuration.

Instrument Options

Lists and describes optional features for the F6000 Instrument, like GPS and Panel Enable.

Chapter 2: Instrument Front Panel

Front Panel Layout and Components

Lists and describes the various ports and features found on the F6000 Instrument's front panel.

Source Outputs and Display

Details AC/DC voltage and current source outputs and the instrument display functionality.

Voltage and Current Sources

Explains the convertible and dedicated voltage/current sources and their configurations.

Battery Simulator Function

Describes the battery simulator's capability to power digital relays with DC output.

Auxiliary Functions Overview

Lists other functions on the front panel, including communications and logic I/O.

Communications Ports and Setup

Explains serial and Ethernet connectivity requirements and setup for instrument communication.

Logic Outputs and Inputs

Details the function and configuration of eight logic outputs and eight logic inputs.

DC Meter Inputs and Power

Describes DC meter input terminals (for future use) and the power connection.

Chapter 3: Setup and Configuration

Initial Setup Guide

Provides step-by-step instructions for unpacking, connecting, and powering up the F6000 Instrument.

ProTesT Setup Display Configuration

Guides users on configuring ProTesT software for communication with the F6000 Instrument.

Instrument Communications Setup

Explains how to establish and verify communication settings via serial or Ethernet connections.

Source Configuration Settings

Details how to configure the F6000's voltage and current sources using the ProTesT Configuration display.

Pre-set Configuration Options

Outlines available pre-set configurations for sources and how to apply them.

F6000 Control Panel Configuration

Explains how to open and use the F6000 Control Panel for test setup and operation.

Chapter 4: Control Panel Operations

Source Table Interface

Explains the seven-column source table for setting amplitude, phase, frequency, and enable/on states.

Ramp/Set Sources Controls

Details how to use Ramp/Set sources for varying values, including mode, rate, and source selection.

Variable Adjustment Controls

Explains how to change amplitude, phase, or frequency using control arrows and selection fields.

Mode and Step Value Settings

Describes Ramp and Set modes for continuous or discrete value changes and step/rate values.

Store and Recall Source Values

Explains how to save and load source table settings for later use or testing.

Phasor Diagram Visualization

Describes the polar coordinate phasor diagram for visualizing source amplitude and phase angles.

Range Settings and Diagram Scaling

Explains how range settings determine the scale of the phasor diagram and source amplitude limits.

Fault Rotate Operation

Details the Fault Rotate feature for rotating faults between phases without rewiring.

Multiple Phasors Adjustment

Explains how to move multiple phasors simultaneously for relative adjustments.

Logic and Timer Settings

Guides on setting up logic inputs, outputs, and timers through dedicated tabs in the Settings display.

Inputs Tab Configuration

Details configuration for eight logic inputs, including type, sense condition, AutoSensE, and threshold.

Outputs Tab Configuration

Explains how to set the default contact status (normally open/closed) for the eight logic outputs.

Timers Tab Setup

Guides on defining start and stop conditions for timers using source or trigger inputs.

Notes Tab for Test Documentation

Explains using the Notes tab to document test setups, procedures, or settings.

Timer Functionality and Controls

Describes timer sections, status lights (Reset, Running, Stopped), and control buttons.

Input and Output Status Indicators

Explains the status indicators for logic outputs and inputs and their mapping to sources.

Battery Simulator Control

Details how to use the Control Panel to turn the battery simulator on/off and set voltage.

Saving Control Panel Setups

Instructions on saving current Control Panel setups to .f6x files for later recall.

Control Panel Summary

Summarizes the Control Panel's capabilities for relay testing, including ramp values, phasor diagrams, and timers.

Chapter 5: Basic Test Procedures

Pickup Test Guide

Step-by-step guide to performing a pickup test on an instantaneous overcurrent relay.

Time Test Guide

Instructions for conducting a time test, including setting phase angles and using timers.

Fault Rotate Test Procedure

Explains how to use the Fault Rotate feature to simulate three-phase faults on a relay.

Reach Test Guide

Details how to perform a reach test, applying an AB fault to a distance relay.

Chapter 6: Troubleshooting Guide

Troubleshooting Flow Charts

Provides diagnostic flow charts to help identify and isolate problems in F6150 operations.

General Troubleshooting Techniques

Offers external checks and basic steps to isolate problems before removing the instrument cover.

LED Status Indicators Explained

Explains the status LEDs on various circuit boards (Amplifier, CPU, Analog I/O, Power Supply).

Component Checkout Procedures

Lists procedures for checking power supply, logic I/O, amplifier boards, battery simulator, and cooling fans.

Resolving Communications Issues

Provides steps to diagnose and fix issues with communication between the PC and the F6150.

Error Type Classification

Categorizes errors into Hardware, Source, and System errors for easier diagnosis.

Hardware Error Resolution Steps

Details specific hardware error messages, their descriptions, and recommended actions.

Source Error Troubleshooting Steps

Explains common source errors, their causes, and troubleshooting steps in ProTesT.

System Error Diagnosis and Fixes

Describes system error messages, their causes, and solutions for instrument components.

Chapter 7: Field Replacement Procedures

Replacement Preparatory Steps

Outlines initial steps and safety precautions before replacing instrument components.

Removing the Instrument Cover

Provides instructions and diagrams for safely removing the instrument's outer cover.

Power Up and Visual Inspection

Guides on powering up and performing visual checks, including LED status on amplifier boards.

Instrument Front Panel Replacement

Detailed steps for removing and replacing the instrument's front panel assembly.

Communications Board Replacement

Instructions for removing and replacing the communications board.

Circuit Board Replacement Process

Lists circuit boards by slot number and provides general procedures for replacement.

Battery Simulator Replacement Procedure

Step-by-step guide for removing and replacing the battery simulator component.

Cooling Fan Replacement Guide

Procedures for identifying and replacing faulty cooling fans within the instrument.

Verifying Replacement Success

Steps to confirm that a component replacement has resolved the issue.

Field Replaceable Parts List

Lists field replaceable components and their corresponding part numbers for the F6150.

Chapter 8: Safety and Maintenance

F6150 Safe Operation Rules

Essential guidelines for ensuring safe operation and preventing hazards with the F6150.

Instrument Cleaning Instructions

Instructions for cleaning the instrument's exterior covers and panels safely.

Customer Service and Support Contact

Provides contact information and preliminary steps for obtaining assistance from Doble Customer Service.

Safe Packing for Shipping Methods

Guidance on properly packing the F6150 for return shipment to prevent damage.

Appendix A: Software Maintenance

Flash Loader Utility Usage

Explains the Flash Loader for installing revised firmware on the F6000 Instrument.

Loading New Firmware Procedure

Step-by-step process for updating F6000 firmware using the Flash Loader utility.

Communications Parameter Configuration

Guides on setting or changing serial and Ethernet communication parameters for firmware updates.

Key Code Update Utility

Describes the Key Code Update utility for installing F6000 options via software keys.

Appendix B: Ethernet Communications

Ethernet Connection Guide

Details how to connect the control PC to the F6150 using Ethernet and 50-ohm terminators.

Control PC Configuration Steps

Steps to configure Windows network settings, including TCP/IP properties for communication.

Setting F6000 IP Address

Instructions for setting or changing the F6000 Instrument's IP address for Ethernet communication.

Appendix C: Source Configurations

Convertible Voltage/Current Sources

Explains the capabilities and configurations of the F6150's convertible V/I sources.

Current Source Configurations

Details the configurations and ranges available for the F6000's dedicated current sources.

Rules for Source Selection and Paralleling

Outlines rules for source naming, paralleling, and combining sources for optimal configurations.

Compliance Voltage and Current Range Tables

Explains compliance voltage calculation and provides tables for range settings and combinations.

Pre-set Source Configuration Diagrams

Illustrates various pre-set configurations for voltage and current sources, showing terminal layouts.

Appendix D: Global Positioning System

GPS Synchronization for Timing

Explains GPS synchronization for precise timing between multiple F6000 Instruments for end-to-end testing.

GPS Equipment Setup Procedure

Details the required equipment and steps for setting up the GPS system for synchronization.

Conducting GPS Synchronized Tests

Guides on performing end-to-end tests using ProTesT macros and GPS synchronization.

Appendix E: Timing Between State Changes

Waveform Generation and Timing

Explains how the F6150 builds waveforms at a 10 kHz sample rate and the effects of time rounding.

Appendix F: Field Calibration Verification

Testing Specifications and Equipment

Defines ambient accuracy, test setup conditions, and required test equipment for calibration.

Amplitude and Distortion Checks

Procedures for measuring amplitude and THD on various current and voltage sources.

Phase Shift Testing Procedure

Outlines procedures for performing phase shift tests on current and voltage sources.

Appendix G: F6150 Specifications

Convertible Voltage/Current Sources Specs

Provides detailed specifications for convertible sources, including source configurations and ranges.

Current Source Specifications List

Lists specifications for current sources, including configurations, ranges, and resolutions.

General Instrument Specifications

Covers source operation, ESD immunity, surge capability, AC accuracy, distortion, and noise levels.

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