Mercury BRAVO Service Manual

Page x 90-863160 MAY 2000
Section 6B - Compact Hydraulic Steering
Important Information About
Thru-Transom Exhaust 6B-2. . . . . . . . . . . . . . . .
Torque Specifications 6B-2. . . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 6B-2. . . . . . .
Removal 6B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing The Steering Cylinder 6B-4. . . . . . . . .
Filling And Purging The System 6B-6. . . . . . . . .
Twin Station and/or Twin Cylinder 6B-6. . . . .
Single Station With Single Cylinder 6B-7. . . .
Purging 6B-8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting The Clevis 6B-10. . . . . . . . . . . . . . . .
Hydraulic Fluid Level 6B-11. . . . . . . . . . . . . . . . . .
Setting Fluid Level 6B-11. . . . . . . . . . . . . . . . .
Maintaining Fluid Level 6B-11. . . . . . . . . . . . .
System Check 6B-11. . . . . . . . . . . . . . . . . . . . .
CORROSION PROTECTION
Section 7A - All Models
Specifications 7A-2. . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools 7A-2. . . . . . . . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 7A-2. . . . .
Continuity Circuit 7A-2. . . . . . . . . . . . . . . . . . . . . .
Trim Cylinder Anodes 7A-5. . . . . . . . . . . . . . . . . .
Anodic Plate 7A-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Bravo One Sterndrive Units 7A-6. . . . . . . . . .
Bravo Two Sterndrive Units 7A-8. . . . . . . . . .
Bravo Three Sterndrive Units 7A-8. . . . . . . . .
Integral MerCathode System 7A-9. . . . . . . . . . . .
Removing Electrode Assembly 7A-9. . . . . . .
Installing Electrode Assembly 7A-10. . . . . . . . . .
Connect Electrical Leads to
Controller Assembly 7A-12. . . . . . . . . . . . . . .
Wiring Diagrams 7A-13. . . . . . . . . . . . . . . . . . . . .
MerCathode Monitor 7A-13. . . . . . . . . . . . . . .
MerCathode Controller 7A-14. . . . . . . . . . . . .
Quicksilver Isolator 7A-15. . . . . . . . . . . . . . . . . . .
Corrosion Protection Testing
and Troubleshooting 7A-15. . . . . . . . . . . . . . . . .
Test Equipment Set-Up 7A-18. . . . . . . . . . . . .
Low Readings 7A-19. . . . . . . . . . . . . . . . . . . . .
Low Readings (continued) 7A-20. . . . . . . . . .
High Reading 7A-21. . . . . . . . . . . . . . . . . . . . .
Normal Reading But Corrosion
is Evident 7A-21. . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES
Section 8A - All Models
Specifications 8A-2. . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications 8A-2. . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 8A-2. . . . .
Power Shift (P/N 38638A4) 8A-2. . . . . . . . . . . . .
Description 8A-2. . . . . . . . . . . . . . . . . . . . . . . .
General Information 8A-3. . . . . . . . . . . . . . . . .
Checking Vacuum Drop-Off 8A-5. . . . . . . . . .
Power Shift Cylinder Repair 8A-6. . . . . . . . . . . .
Removal 8A-6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 8A-6. . . . . . . . . . . . . . . . . . . . . . .
Reassembly 8A-9. . . . . . . . . . . . . . . . . . . . . . .
Shift Cable Replacement and Adjustment 8A-14
Installation Preparation 8A-14. . . . . . . . . . . . .
Shift Cable Barrel Adjustment 8A-14. . . . . . .
Installing Input Cable 8A-15. . . . . . . . . . . . . . .
Installing Output Cable 8A-16. . . . . . . . . . . . .
Attach Dust Cover 8A-16. . . . . . . . . . . . . . . . .
Mounting Power Shift Cylinder 8A-17. . . . . . .
Connecting Vacuum Hose to Engine 8A-17.

Mercury BRAVO Specifications

General

Brand	Mercury
Model	BRAVO
Category	Engine
Language	English