TROUBLESHOOTING
SERVICE MANUAL NUMBER 28
90-863160 MAY 2000 Page 1C-3
Drive Unit Does Not Shift Into Gear; Remote Control Shift Handle Does Not
Move
NOTE:For additional information on troubleshooting, refer to SECTION 2A and see
“Troubleshooting Shift Problems.”
Cause Special Instructions
Control box not properly assembled. Properly reassemble control box.
Broken or damaged linkage in control
box.
Repair linkage.
Controls improperly adjusted-cable
end guide hitting brass barrel.
Adjust shift cables.
Drive Unit Shifts Hard
NOTE:For additional information on troubleshooting, refer to SECTION 2A and see
“Troubleshooting Shift Problems.”
Cause
Special Instructions
Shift cables improperly adjusted. Adjust shift cables.
Damaged remote control or drive unit
shift cable.
Replace cable(s) and adjust.
Shift cable too short (sharp bends) or
too long (loops and long bends).
Select and install proper length cable.
Corroded shift cables.
Replace, adjust and check for water
leakage.
Internal wear in remote control box. Repair as needed.
Shift cable attaching nuts too tight (end
cannot pivot).
Properly install nuts.
Shift cable pivot ends are corroded or
not lubricated.
Clean and lubricate.
Drive Unit In Gear, Will Not Shift Out Of Gear
NOTE:For additional information on troubleshooting, refer to SECTION 2A and see
“Troubleshooting Shift Problems.”
Cause Special Instructions
Shift cable broken. Replace cable and adjust.
Cable end not connected in drive unit. Remove and reinstall drive unit.
Remote control damaged. Repair or replace remote control.
Internal shift mechanism damage. Repair or replace as necessary.
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