TROUBLESHOOTING SERVICE MANUAL NUMBER 28
Page 1C-2 90-863160 MAY 2000
Troubleshooting
This section is a guide for performance and product troubleshooting. Referrals to specific
sections of this manual are made where special tests or repair procedure are to be
performed.
Because of the relationship between Power Package components (engine and sterndrive),
it will be necessary in some cases to simultaneously refer to the appropriate Engine Service
Manual for further troubleshooting information.
Effective troubleshooting is best enhanced by:
• Personal product knowledge and experience of the trained mechanic/technician.
• Allowing adequate time for testing and analysis.
• Utilizing these charts as a “guide” - a starting point.
Sterndrive Unit Troubleshooting
Sterndrive Unit Will Not Slide Into Bell Housing
Cause Special Instructions
U-joint shaft splines not aligned with
engine coupler splines.
Rotate propeller shaft
COUNTERCLOCKWISE to align
splines.
Engine not aligned. Check engine alignment.
Gimbal bearing not properly installed.
Check engine alignment to determine
if gimbal bearing is cocked or
improperly installed in gimbal housing.
Damaged U-joint shaft splines and/or
engine coupler splines.
Inspect and replace if necessary.
Drive Unit Does Not Shift Into Gear; Remote Control Shift Handle Moves
NOTE:For additional information on troubleshooting, refer to SECTION 2A and see
“Troubleshooting Shift Problems.”
Cause Special Instructions
Shift cables improperly adjusted. Adjust shift cables.
Shift cables not connected. Install and adjust shift cables.
Inner core wire broken or loose. Reconnect or replace inner core wire.
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