Mercury BRAVO Service Manual

4
A
SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY
SERVICE MANUAL NUMBER 28
90-863160 MAY 2000 Page 4A-1
TRANSOM ASSEMBLY
Section 4A - Service Procedures Requiring Minor Disassembly
Table of Contents
Bravo Transom Assembly Specifications 4A-2.
Torque Specifications 4A-2. . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 4A-2. . . . .
Tools 4A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bravo Transom Assembly
Exploded Views 4A-4. . . . . . . . . . . . . . . . . . . . . .
Inner Transom Plate Components 4A-4. . . .
Bell Housing Components 4A-5. . . . . . . . . . .
Gimbal Ring Components 4A-6. . . . . . . . . . .
Gimbal Housing Components 4A-8. . . . . . . .
Special Information 4A-10. . . . . . . . . . . . . . . . . . .
Trim Limit Switch 4A-10. . . . . . . . . . . . . . . . . .
Trim Position Sender 4A-10. . . . . . . . . . . . . . .
Removal 4A-10. . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4A-12. . . . . . . . . . . . . . . . . . . . . . . .
Trim Position Sender Adjustment 4A-16. . . .
Trim Limit Switch Adjustment 4A-16. . . . . . . .
High Performance Transom
Assembly - Without Electrical
Trim Sender and Trim Limit Switch 4A-18. .
Gimbal Bearing 4A-19. . . . . . . . . . . . . . . . . . . . . .
Inspection 4A-19. . . . . . . . . . . . . . . . . . . . . . . .
Removal 4A-19. . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4A-20. . . . . . . . . . . . . . . . . . . . . . . .
Shift Cable 4A-22. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 4A-22. . . . . . . . . . . . . . . . . . . . . . . . .
Shift Cable Installation 4A-23. . . . . . . . . . . . .
Exhaust Bellows (If Equipped) 4A-27. . . . . . . . .
Removal 4A-27. . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 4A-27. . . . . . . . . . . .
Installation 4A-28. . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Tube (If Equipped) 4A-30. . . . . . . . . . .
Removal 4A-30. . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 4A-30. . . . . . . . . . . .
Installation 4A-31. . . . . . . . . . . . . . . . . . . . . . . .
Water Hose and Water Fitting 4A-32. . . . . . . . . .
Removal 4A-32. . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4A-33. . . . . . . . . . . . . . . . . . . . . . . .
Crimp Clamp Tool 4A-35. . . . . . . . . . . . . . . . . . . .

Mercury BRAVO Specifications

General

Brand	Mercury
Model	BRAVO
Category	Engine
Language	English