Mercury BRAVO

4
B
SERVICE PROCEDURES REQUIRING MAJOR DISASSEMBLY
SERVICE MANUAL NUMBER 28
90-863160 MAY 2000 Page 4B-1
TRANSOM ASSEMBLY
Section 4B - Service Procedures Requiring Major Disassembly
Table of Contents
Bravo Transom Assembly Specifications 4B-2.
Torque Specifications 4B-2. . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives 4B-2. . . . .
Special Tools 4B-2. . . . . . . . . . . . . . . . . . . . . . .
Bravo Transom Assembly
Exploded Views 4B-4. . . . . . . . . . . . . . . . . . . . . .
Inner Transom Plate Components 4B-4. . . .
Bell Housing Components 4B-5. . . . . . . . . . .
Gimbal Ring Components 4B-6. . . . . . . . . . .
Gimbal Housing Components 4B-8. . . . . . . .
Bell Housing Removal 4B-10. . . . . . . . . . . . . . . .
Access Plug Kit Installation 4B-14. . . . . . . . . . . .
Gimbal Ring, Swivel Shaft and
Steering Lever Removal 4B-16. . . . . . . . . . .
Gimbal Ring Servicing 4B-20. . . . . . . . . . . . . .
Gimbal Housing Servicing 4B-26. . . . . . . . . . . . .
U-joint Bellows Replacement 4B-26. . . . . . . .
Shift Cable Bellows Replacement 4B-29. . . .
Exhaust Bellows Replacement 4B-32. . . . . .
Speedometer Hose Replacement 4B-34. . . .
Gear Lube Monitor System
Components 4B-35. . . . . . . . . . . . . . . . . . . . .
Trim Position Sender and Trim Limit
Switch Wire Replacement 4B-38. . . . . . . . . .
Gimbal Ring / Swivel Shaft and
Steering Lever Installation 4B-39. . . . . . . . . . . .
Bell Housing Installation 4B-45. . . . . . . . . . . . . .
Standard Transom Assembly 4B-45. . . . . . . .
High Performance Transom Assembly 4B-46
Standard And High Performance
Transom Assemblies 4B-47. . . . . . . . . . . . . .
Shift Cable Installation 4B-51. . . . . . . . . . . . . . . .
Bravo Access Plug Drilling Template 4B-55. . . .
Crimp Clamp Tool 4B-57. . . . . . . . . . . . . . . . . . . .