Table of contents
g
Informationforcarryingoutmaintenance ..................................294
Maintenance — 1000 hours/annually .....................................297
Maintenance - 3000 hours/ever
ytwoyears .................................301
Orderingsparepartsandwearingparts ....................................301
Quality and quantity of the required operating materials ........................301
Maintenance data table ...............................................303
Safety regulations for maintenance .......................................306
Generalinformation ..................................................306
Working on the hydraulic equ
ipment ......................................306
Working on the electrical equipment ......................................306
Safetydevices ......................................................307
Setvalues ....................................................... . . 307
Liftingandjackingup .................................................307
Workingatthefrontofthetruck ..........................................308
Providing access to maint
enance points ...................................310
Removing/installingthevalvecover ......................................310
Removing/installingthebottomplate .....................................311
Removing/installing th
e bottom plate for dual pedal operation (variant) .............313
Maintenance .......................................................315
Lubricatingthejointsandcontrols ........................................315
Checking the battery ho
odlock ..........................................315
Maintainingtheseatbelt ...............................................316
Checkingthedriver’sseat .............................................318
Servicing wheels and t
yres .............................................318
Checking the drive axle for oil level, leaks and general condition . .................320
Checkingthebrakefluidlevel ...........................................321
Checking the brake flu
idlevelsensor .....................................322
Checking the battery condition, acid level and acid density ......................324
Checkingthefuses ...................................................325
Changing fuses .....................................................327
Checkingthehydraulicoillevel ..........................................329
Checkingthehydraulicsystemforleaks ...................................330
Lubricating the lif
tmastandrollertrack ....................................331
Maintenance for trucks used in cold stores . ................................331
Maintaining the tow coupling ............................................331
1000-hour maintena
nce / Annual maintenance ..............................333
Othertasks ...................................................... . . 333
Checking the cable connections .........................................333
Checking accelera
tor pedal and brake pedal ................................333
Checkingthebrakesystemforcorrectoperationandleaks .....................333
Checking the dual pedal ...............................................334
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048011501 EN - 12/2015 IX