Belanger FreeStyler - Page 11

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681
Table of Contents
Chapter 15 Wheel Cleaning and CTA Options (continued) ................................................ 15-12
Wheel Stinger Installation (General) .................................................................................................................... 15-12
Deluxe Wheel Stinger® with On-Board CTA Installation ...................................................................................... 15-14
Hockey Puck Installation ..................................................................................................................................... 15-20
Cover Assembly .................................................................................................................................................. 15-22
Chapter 16 Signage Options ................................................................................................... 16-1
Wait/Go Sign ......................................................................................................................................................... 16-1
Navigational Sign .................................................................................................................................................. 16-1
Combination Sign .................................................................................................................................................. 16-2
Floor Mount ........................................................................................................................................................... 16-2
Chapter 17 Onboard Dryer Options ........................................................................................ 17-1
Overview ............................................................................................................................................................... 17-1
Chapter 18 Spot Free Rinse (RO) Option ............................................................................... 18-1
General Requirements .......................................................................................................................................... 18-1
Utility Requirements .............................................................................................................................................. 18-1
Connections for Model 3000 GPD, Stand Mounted System .................................................................................. 18-2
Chapter 19 Trades .................................................................................................................... 19-1
Required Man Hours ............................................................................................................................................. 19-1
Scope of Work ...................................................................................................................................................... 19-1
Electrical Coordination Meeting ............................................................................................................................. 19-1
Plumbing Coordination Meeting ............................................................................................................................ 19-2
Penetrating the Wall for Boom Utilities .................................................................................................................. 19-2
Boom Feeds ......................................................................................................................................................... 19-3
Chapter 20 Electrical ................................................................................................................ 20-1
General ................................................................................................................................................................. 20-1
Electrical Standards Overview ............................................................................................................................... 20-1
Best Practice Methods .......................................................................................................................................... 20-3
Machine Control Center (MCC) Panel ................................................................................................................... 20-6
System Control Center (SCC) Panel ..................................................................................................................... 20-7
E-1063 Operator Interface ..................................................................................................................................... 20-8
Chapter 21 Pneumatic and Hydraulic Connections .............................................................. 21-1
Entrance Wheel Circuit Overview – Driver Side Pod ............................................................................................. 21-1
Exit Wheel Circuit Overview – Driver Side Pod ...................................................................................................... 21-2
Top Wheel Circuit Overview – Driver Side Pod ..................................................................................................... 21-3
Driver Side Pod Air Solenoid Valves Overview ...................................................................................................... 21-4
Drive Side Pod Air and Water Controls ................................................................................................................. 21-5
Entrance Wheel Circuit Overview – Passenger Side Pod ...................................................................................... 21-6
Exit Wheel Circuit Overview – Passenger Side Pod .............................................................................................. 21-7
Connections to Euro Block – Passenger Side Pod ................................................................................................ 21-8
Carriage Utility Manifold Connections .................................................................................................................... 21-8
Chapter 22 Initial Startup ......................................................................................................... 22-1
Overview of Pertinent Startup Components ........................................................................................................... 22-1
Overview of SCC Components .............................................................................................................................. 22-1
Overview of MCC Components ............................................................................................................................. 22-3
Startup Procedure ................................................................................................................................................. 22-4
MCC ..................................................................................................................................................................... 22-4
SCC and Other Components................................................................................................................................. 22-5
Check Inputs and Motion....................................................................................................................................... 22-7
De-Stroking Cylinder Arms .................................................................................................................................. 22-10
Re-Setting the Cylinder Reed Switches ............................................................................................................... 22-12
Confirming Wheel Rotation ................................................................................................................................. 22-13
Top Wheel Counterweight Setup ......................................................................................................................... 22-14
Installing the Triple Foam Pods ........................................................................................................................... 22-16
Foaming Components Setup ............................................................................................................................... 22-17
Setting Cylinder Flow Controls ............................................................................................................................ 22-17
Check the Remaining Outputs ............................................................................................................................. 22-18
Nozzle Chart ....................................................................................................................................................... 22-20
Leveling the Optional On-Board Wheel Cleaner .................................................................................................. 22-21
Wheel Cleaner Pump Startup .............................................................................................................................. 22-22
Chemical Tire Applicator (if applicable) ............................................................................................................... 22-23
Running Test Vehicles ........................................................................................................................................ 22-24