Panasonic Micro-Imagechecker PV310 - 7 Calculation, Analysis, and Output of Inspection Results

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167

Cha

p

ter 7

Calculation

,

Anal

y

sis

,

and Out

p

ut of Ins

p

ection Results

Chapter 7

Calculation, Analysis, and Output of Inspection

Results

Table of Contents

Default Chapter3
- Table of Contents3
Precautions before Use7
1 Names and Functions of Parts9
- About PV31010
- Camera12
- Keypad20
- VGA Monitor21
2 Installation and Wiring23
- Connecting Peripherals24
- Installation of PV31025
- VGA Monitor Installation27
  - VGA Monitor: Power Wiring28
- Mounting Camera29
  - Double Speed Random Camera / Standard Camera29
  - Ultra Compact Camera33
3 Input and Output Interface Ports35
- Parallel Ports36
- About RS-232C (COM1) Port46
- About Ethernet Port (TOOL Port)51
- Vision Support Tool AXTOOL Ver. 352
4 Basic Operation53
- About Screen Monitor54
- RUN and SETUP Modes55
  - About SETUP and RUN Modes55
  - Switching between RUN Mode and SETUP Mode55
- How to Preprocess and Display Images56
- Basic Operation Using the Keypad57
- Temporarily Switching the Display Camera Images5361
5 Procedure for Setting Inspection Conditions63
- Setting Inspection Conditions64
- Selecting a Camera Mode65
- Setting a Shutter Speed67
- Selecting a Product Type68
- Importing Images into a Memory71
- Inspection Overview72
- Storing (Revised) Setting Data in the PV31073
- Executing Inspection74
  - Procedure for Inspection Execution74
  - Process Sequence for Executing Inspection75
6 Setting Checkers77
- What Is a Checker78
  - Types and Overview of Checkers78
- Basic Settings of Checkers80
  - Basic Procedure for Setting Checkers80
  - Selecting a Checker Number and a Checker Type81
  - Selecting a Camera Image83
  - Preprocessing Settings84
  - Setting a Slice Level88
  - Setting an Area and a Mask Area90
  - Area Size Adjustment Function93
- Convenient Functions for Setting a Checker98
  - Changing the Menu Window to a Translucent Color98
  - Temporarily Hiding the Menu Window99
- Binary Window100
  - Menu Options100
  - What Is Binary Window100
  - Setting Procedure101
- Gray Window102
  - Menu Options102
  - What Is Gray Window102
  - Setting Procedure103
- Binary Edge104
  - Menu Options104
  - What Is Binary Edge104
  - Setting Procedure105
- Gray Edge107
  - Menu Options107
  - What Is Gray Edge108
  - Setting Procedure109
- Feature Extraction114
  - Menu Options114
  - What Is Feature Extraction115
  - Setting Procedure117
- Smart Matching121
  - Menu Options121
  - What Is Smart Matching122
  - Setting Procedure124
- Contour Matching133
  - Menu Options133
  - What Is Contour Matching134
  - Setting Procedure135
- Flaw Detection137
  - Menu Options137
  - What Is Flaw Detection138
  - Setting Procedure141
- Position Adjustment148
  - Overview148
  - Refering to Position Adjustment Amount Using Checkers149
- Position Adjustment (Binary Edge)150
  - Setting Procedure150
  - Saving a Base Position151
  - What to Do if You Faced a Trouble152
- Position Adjustment (Gray Edge)153
  - Setting Procedure153
  - Saving a Base Position154
  - What to Do if You Faced a Trouble155
- Position Adjustment (Feature Extraction)156
  - Setting Procedure156
  - Saving a Base Position157
  - What to Do if You Faced a Trouble157
    - Position Adjustment (Matching)158
- Setting Procedure158
  - Saving a Base Position159
  - What to Do if You Faced a Trouble159
- Rotation Adjustment160
  - Overview160
  - How Checkers Refer to Adjustment Amount161
- Rotation Adjustment (Binary Edge Horiz., Binary Edge Vert.)162
  - Setting Procedure162
  - Saving a Base Position163
  - What to Do if You Faced a Trouble163
- Rotation Adjustment (Gray Edge Horiz., Gray Edge Vert.)164
  - Setting Procedure164
  - Saving a Base Position165
  - What to Do if You Faced a Trouble165
- Rotation Adjustment (Feature Extraction)166
  - Setting Procedure166
  - Saving a Base Position167
  - What to Do if You Faced a Trouble167
- Rotation Adjustment (360 Degree Detection)168
  - Setting Procedure168
  - Saving a Base Position169
  - What to Do if You Faced a Trouble169
- Rotation Adjustment (Matching)170
  - Setting Procedure170
  - Saving a Base Position171
  - What to Do if You Faced a Trouble172
- Rotation Adjustment (Contour)173
  - Setting Procedure173
  - Saving a Base Position174
  - What to Do if You Faced a Trouble174
7 Calculation, Analysis, and Output of Inspection Results175
- Overview176
  - Calculation, Analysis, and Display of the Inspection Result Data176
  - Outputting Data to the External Device176
- Numeric Calculation (CA01 to CA99)177
- Judgment (JD01 to JD96)191
- Statistics (QS01 to QS96)197
- Data Monitor201
8 Tool207
- What Is TOOL208
- Drawing an Image on the Monitor Screen: Marker Function209
- Reference Point211
- Group Move212
- RUN Mode Image Settings213
  - Selecting an Display Image214
  - Displaying Checker Shape, Marker, Reference Point and Data Monitor216
- Execution Modes217
9 Environment Settings225
- About "Environment Settings226
- Initial Settings230
  - List of Initialization Menu Options230
  - Protecting the Setting Data Using a Password231
- Saving Images233
- Outputting Images240
- Re-Registering the Template247
- Initializing Environment Settings248
10 Parallel Communication249
- Communications Via Parallel Port250
- Input from the External Device250
  - The Data Output from the PV310250
  - Data Assignment for Handshake251
- Input/Output Timing According to Start Settings252
  - Starting Inspection - Once252
  - Starting Inspection - Repeat253
- Input/Output Timing According to Handshake Settings254
- When the Handshake Function Is Set to "No254
- When the Handshake Function Is Set to "Yes255
- Data Switch Timing According to Data Reset Conditions256
- Switching and Registering Data Using External Signals258
11 RS-232C Communication265
- Overview266
- Serial (Per Start) / Serial (Async.)267
- Computer Link291
12 Ethernet Communication299
- Overview300
- Communication Methods301
  - Communicating between One PV310 and One Computer301
  - Communicating between a Computer and Multiple Pv310S301
- Result Output302
  - Setting Procedure302
  - Establishing Communication between PV310 and Computer302
13 Using a Compact Flash Memory Card303
- Storing Data in a Compact Flash Memory Card304
- Inserting/Removing a Compact Flash Memory Card297305
  - Inserting a Compact Flash Memory Card305
  - Removing a Compact Flash Memory Card305
- Backing Up/Restoring Setting Data and Images306
- Copying the Screen Display312
- Outputting the Inspection Results to a Compact Flash Memory Card313
- Using a Folder Tree314
14 Information on the PV310 and Help Function Settings315
- Information on the PV310316
- Setting Help319
15 Troubleshooting323
- ERROR Signal Is Output324
- Error Code Number Is Displayed in SETUP Mode318326
16 Camera Switching Unit329
- Overview330
- Functions and Settings331
- Remote Switching Signal332
17 General Specifications333
18 Product Numbers341
19 Dimensions347
20 Appendix357
- Pin Assignment of Camera358
Index360
Record of Changes363

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